98 Flange-to-Flange Reaction Static Torque Sensor

98 Flange-to-Flange Reaction Static Torque Sensor

The Reaction Static Torque Sensor is flanged at both ends. It is suitable for static torque test and torque value measurement of discontinuous rotation. During the measurement process, the rotation angle of the sensor body is less than 360 degrees. Continuous rotation is not possible. Suitable for stall testing of rotating power. Widely used in various torque testers, torque wrenches and other static torque measurement fields.

Features of 98 Flange-to-Flange Reaction Static Torque Sensor

  • The resistance strain is an integrated product composed of sensitive components and integrated circuits, with high precision and stable performance;
  • Measuring range: 0-0.2-50KN.m optional;
  • It can measure the torsion force in both positive and negative directions;
  • Both ends are flanged links, easy to install;
  • Suitable for measurement of static torque;
  • Wide measurement range, large, medium and low range can be measured, non-standard can be customized;

Technical Parameters

Range0-0.2,0.5,1,10,20,50,100,500,1000N.m…50KN.m support non-standard customization
Output1-1.5mV/V optional amplifier 0-±5V, 0-±10V, 4-20mA, 0-20mA, etc.
Zero output±1%F.S
Precision error±0.1%F.S±0.2%F.S±0.3%F.S
Hysteresis≤±0.05%F.S
Repeatability≤±0.05%F.S
Creep≤±0.03%F.S/30min
Zero temperature drift0.03%F.S/10℃
Temperature Sensitivity Drift0.03%F.S/10℃
Input resistance750±10Ω
Output resistance700±5Ω
Insulation resistance≥5000M2/100VDC
Excitation voltage9-15VDC external amplifier 12/24VDC (9-30VDC)
Temperature Compensation Range-10~60℃
Range of working temperature-20~80℃
Safe overload150%F.S limit 200%F.S
Cable Specifications5.2mm*3m
Shell materialStainless or Alloy Steel

Dimensions

ModelRange(Nm)ABφCφDφEFG
98A0-100851059221254-φ6.5
98B0-1000952098402068-φ10.5
98C0-50009520125504068-φ12.5
98D0-1000016030190803068-φ19
98E0-500002204530813080512-φ26

Learn More About 98 Flange-to-Flange Reaction Static Torque Sensor

The static torque sensor is an instrument that converts the strain generated by the torsional moment into an electrical signal with a linear relationship according to the principle of resistance strain.

This static in a static torque sensor means that the measuring elastomer of the sensor does not participate in relative motion.

It is widely used in testing machines, static torque detection and other test systems, and has been praised by users for its excellent stability, high measurement accuracy and high cost performance.

Read more about: Torque Transducer Measurement Principle

The flanges at both ends of the reaction torque sensor are praised by users for their excellent stability, higher measurement accuracy, higher cost performance and simpler monitoring methods.

The measuring elastic body of the sensor does not participate in the relative motion. The testing elastic body is subjected to the relative reaction force. During installation, one end is fixed and the other end is subjected to force.

Basic principle of reaction torque sensor:

Using strain gauge electrical measurement technology, a strain bridge is formed on the elastic shaft. The electrical signal of the elastic shaft being twisted can be measured by supplying power to the strain bridge.

After the strain signal is amplified, it is converted into a frequency signal proportional to the torsional strain after pressure/frequency conversion.
Or directly output standard 4~20mA current signal and 1~5V voltage signal.

The static torque sensor is generally used to test the occasions where the torque changes slowly. The sampling speed is generally lower than 50 times per second. Such as testing the manual torque wrench, the static load torque of the transmission, etc.

The application range of static torque sensor is mainly used in test systems such as experimental machines and static torque detection.

Static torque does not involve acceleration. For example, the torque of the clock spring used to move the second hand is static torque. If the car is traveling at a steady speed, it will develop a rotational static torque because it only rotates, but not acceleration.

The engine produces static and dynamic torque. For example, if you measure torque in a car crankshaft, you measure dynamic torque because cylinder firing and piston rotation of the crankshaft involve acceleration. This static in a static torque sensor means that the measuring elastomer of the sensor does not participate in relative motion.

This static in a static torque sensor means that the measuring elastomer of the sensor does not participate in relative motion. Due to its excellent stability, high measurement accuracy and high cost performance, it has been widely praised in testing machines, static torque detection and other testing systems.

Reaction torque sensor and rotary torque sensor are the two longest used types of torque sensors.

The rotary torque sensor is based on the principle of resistance strain. It transmits wirelessly and non-contact through current collectors, brushes or electromagnetic coupling. It realizes power supply and signal output, and is suitable for intermittent or low-speed measurement. Torque can be measured in both forward and reverse directions.

The rotary torque sensor shaft can be rotated 360 degrees in both positive and negative directions. It mainly measures the high-speed 360-degree rotational torque and static torque. It is generally used to test the occasions where the torque fluctuates violently. It is necessary to implement the capture torque or torque peak. Such as tightening machines, electric wrenches, Motor output torque, engine output torque, drill pipe torque.

The reaction torque sensor converts the strain generated by the torsional torque into an electrical signal that has a linear relationship with it according to the principle of resistance strain. Static means that the measuring elastomer of the sensor does not participate in relative motion. From the understanding of force, this type of test is to test the relative reaction force of the elastic body.

The entire sensor axis of reaction torque sensor cannot be rotated. The rotation angle of the entire sensor is not recommended to exceed 45 degrees, otherwise it may be wound. The reaction torque sensor is generally used to test the occasions where the torque changes slowly. The sampling speed is generally lower than 50 times per second . Such as testing the manual torque wrench, the static load torque of the transmission, etc.

  1. Dynamic torque sensor: mainly used to measure torque and speed in rotating occasions.
    Dynamic torque sensors can be divided into large-range torque sensors, micro-range torque sensors, and disc torque sensors according to their shape and range.
  2. Static torque sensor: mainly used to measure torque in non-rotating situations.

If you cannot find an answer to your question in our 98 Flange-to-Flange Reaction Static Torque Sensor, you can always contact us and we will be with you shortly.

More Featured Torque Sensors For Sale

98 Flange-to-Flange Reaction Static Torque Sensor

Sino-Inst is a manufacturer of 98 Flange-to-Flange Reaction Static Torque Sensor. We offer more than 20 types of Reaction Static Torque Sensors. Reaction Static Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Reaction Static Torque Sensor is also called reaction torque sensor, torque transducer. Mainly used for torque measurement in Static situations. Reaction Static Torque Sensor, with flanges connection at both end; suitable for static torque measurement.

Sino-Inst’s Reaction Static Torque Sensors, made in China, have good quality, with better prices. Our Reaction Static Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Reaction Static Torque Sensor, level sensors, or other equipment, please give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form

11A Static Torque Sensor Flange-to-Shaft Mount

11A Static Torque Sensor Flange-to-Shaft Mount, the resistance strain is an integrated product composed of sensitive components and integrated circuits. Static torque measurement. One end is a key connection, and the other end is a flange connection, which is easy to install and use.

Featues of 11A Static Torque Sensor Flange-to-Shaft Mount

  1. The resistance strain is a sensitive element. High precision, stable and reliable performance;
  2. Low-range torque measurement. Easy to install and use;
  3. One end is a key (through slot) connection. One end is a flange connection;
  4. Suitable for static torque measurement.

Technical Parameters

ParametersTechnical indicators
Range0.5,1,2,,5,10,20,30,50,100Nm
Sensitivity1.5±10% mV / V
Zero output±1% F.S.
Nonlinear±0.1,0.3% F.S.
Hysteresis≤±0.05% F.S.
Repeatability≤±0.05% F.S
Creep≤±0.03% F.S/30min
Temperature Sensitivity Drift0.03% F.S. / 10℃
Zero temperature drift0.03% F.S. / 10℃
Input resistance350,750±10Ω
Input resistance350,700±5Ω
Response frequency100μS
Insulation resistance≥5000MΩ/ 100VDC
Excitation voltage10VDC(9-15VDC)
Temperature Compensation Range-10 ~ 60℃
Range of working temperature-20 ~ 65℃
Safe overload150% F.S.
Extreme overload200% F.S.
Cable sizeØ5.2×3m
Electrical connectionsRed/E+, Black/E-, Green/S+, White/S-
MaterialAluminium, stainless or alloy steel
Other requestCustomizable

Dimensions

Learn More About 11A Static Torque Sensor Flange-to-Shaft Mount

The static torque sensor is an instrument that converts the strain generated by the torsional moment into an electrical signal with a linear relationship according to the principle of resistance strain.

This static in a static torque sensor means that the measuring elastomer of the sensor does not participate in relative motion.

It is widely used in testing machines, static torque detection and other test systems, and has been praised by users for its excellent stability, high measurement accuracy and high cost performance.

The basic principle of static torque sensor:

Using strain gauge electrical measurement technology, a strain bridge is formed on the elastic shaft, and the electrical signal of the elastic shaft torsion can be measured by supplying power to the strain bridge. After the strain signal is amplified, it is converted into a frequency signal proportional to the torsional strain after pressure/frequency conversion. Or directly output standard 4~20mA current signal and 1~5V voltage signal.

Read more about: Torque Transducer Measurement Principle

  1. Detection of output torque and power of rotating power equipment such as electric motors, engines, and internal combustion engines;
  2. Detection of torque and power of fans, water pumps, gearboxes, torque wrenches;
  3. Detection of torque and power in railway locomotives, automobiles, tractors, airplanes, ships, and mining machinery;
  4. It can be used for the detection of torque and power in the sewage treatment system;
  5. Can be used to manufacture viscometers;
  6. Can be used in process industry and process industry;
  7. Can be used in laboratories, testing departments, as well as production monitoring and quality control.

The static torque sensor is not much different from the dynamic torque sensor, the key is the sampling speed of the secondary instrument.

Dynamic torque sensors are generally used to test situations where the torque fluctuates sharply. It is necessary to capture torque or torque peaks, such as tightening machines, electric wrenches, motor output torque, engine output torque, and drill pipe torque.

The static torque sensor is generally used to test the occasions where the torque changes slowly. The sampling speed is generally lower than 50 times per second. Such as testing the manual torque wrench, the static load torque of the transmission, etc.

In some cases, because the test object is rotating, the dynamic torque sensor can also be rotated for the convenience of testing.

The dynamic torque sensor can measure the electric signal of the torsion of the elastic shaft. It adopts the strain electrical measurement technology. A strain bridge is formed on the elastic shaft to provide power to the strain bridge. After the signal is amplified, it is converted into a frequency signal proportional to the strain through voltage-frequency conversion.

The static torque sensor converts the strain generated by the torque torque into an electrical signal that has a linear relationship with it according to the principle of resistance strain.

Static torque sensor rotation cannot exceed 360 degrees. If you need to measure the static working torque of the equipment. Both static and dynamic torque can meet your measurement requirements. In order to save costs, we recommend that you choose static torque sensor measurement. If you need to measure the torque of the equipment when it is working dynamically, you can only choose a dynamic torque sensor to measure it.

If you cannot find an answer to your question in our 11A Static Torque Sensor Flange-to-Shaft Mount, you can always contact us and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 11A Static Torque Sensor Flange-to-Shaft Mount. We offer more than 20 types of Static Torque Sensors. Static Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Static Torque Sensor is also called reaction torque sensor, torque transducer. Mainly used for torque measurement in Static situations. 11A Static Torque Sensor, with key (through slot) connection at one end and flange connection at the other end; suitable for static torque measurement.

Sino-Inst’s Static Torque Sensors, made in China, have good quality, with better prices. Our Static Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Static Torque Sensor, level sensors, or other equipment, please give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form

818 Shaft Torque Sensor-Dynamic Dual Range

818 Shaft Torque Sensor-Dynamic Dual Range is suitable for occasions with small working torque and high peak torque. The traditional torque sensor must select the range based on the peak torque considering the safety factor. Therefore, the actual working torque measurement is concerned. ideal accuracy cannot be achieved. The dual-range sensor can easily switch the range. Whether it is the peak torque or the working torque measurement, a very high accuracy can be guaranteed.

Features of 818 Shaft Torque Sensor-Dynamic Dual Range

  • Double range special design, two sets of torque signal output;
  • Adopt the principle of elastic strain measurement technology;
  • The sensor signal output adopts a variety of methods (frequency, analog quantity, bus method);
  • Signal and power supply are transmitted in a non-contact way, without slip rings or brushes;
  • Can detect forward and reverse torque, speed and power;
  • Positive and negative torque can be measured without zero adjustment and commutation;
  • The signal adopts the frequency output method, with high signal-to-noise ratio and good anti-interference;
  • Fast response, can measure starting torque, and can measure transition torque;
  • Not limited by the speed of rotation, it can accurately measure real-time torque and power;
  • Rated torque range: 0.5-300000N.m;
  • Second range: 1/10 or 1/5 of rated torque;
  • Advantages of the second range: excellent overload protection when measuring small ranges; one sensor can be used for two independent calibrations of different ranges;
  • Built-in speed sensor;
  • RS485 interface output torque signal;

Technical Parameters

Range:±10N.m…500kN.m
Torque Accuracy:<±0.5 % F•S, <±0.25 % F•S, <±0.1 % F•S (optional)
Overload capacity:≤150%
voltage:   ±15VDC, 24VDC (optional)
Nonlinear:  <±0.1 % F S  
Repeatability:<±0.1% F•S
Frequency response:100μs
Operating temperature:-20 ~ 50℃
Storage temperature:-40 ~ 70℃
Signal output:5KHz—15KHz, 0-20mA, 4-20mA, 0-5V, 0-10V, 1-5V (optional)

Dimensions

Model
(N.M)
Φ
d
Φ
D2
ABCEFGHH1C1E2LKey
b*h*l*n
5187887212231611005411690501886x6x25x1
10187887212231611005411690501886x6x25x1
20187887212231611005411690501886x6x25x1
30187887212231611005411690501886x6x25x1
50187887212231611005411690501886x6x25x1
100187887212231611005411690501886x6x25x1
200289287212341611006012590592098x7x35x1
5003896872124556110065135907423810x8x50x2
1k-2k481061269126707812068144909027014x9x65x2
300055118126512788115155771709012331116x10x80x2
50007514412691311051561809018510013934720x14x95x2
1000098158148014311817020011021411015538928x16x115x2
20k-30k105170148716012518020411523612316542028x16x119x2
50k-60k150240148916312318423015330912316541940x22x115x2

Learn More About 818 Shaft Torque Sensor-Dynamic Dual Range

Since the traditional speed and torque sensor has only a single range, when performing a small torque test, the test error will be far greater than the calibration error of the instrument, resulting in no reference value for the test results.

In response to this problem, torque sensor manufacturers divide the large-range torque sensor hardware into dual ranges. When the motor test system performs a small torque test, the test range is switched to a small range file. The advantage of this is to make the test more accurate.

The shaft torque meter is the detection of the perception of torsional torque on various rotating or non-rotating mechanical parts. Torque sensors convert physical changes in torque into precise electrical signals. Torque sensors can be used in the manufacture of viscometers, electric (pneumatic, hydraulic) torque wrenches, which have the advantages of high precision, fast frequency response, good reliability and long life.

A torque sensor is a precision measuring device that measures various torques, rotational speeds and mechanical power.

The main functions of the torque sensor are as follows:

  • It can measure dynamic torque and static torque;
  • The detection stability is very good, the anti-interference performance is very strong, and the accuracy is very good;
  • There is no need to adjust to zero every time you measure, and positive and negative torque can be measured continuously;
  • Its signal output can be operated with you, choose pulse wave or waveform – square wave;
  • It has a wide measurement range: there are 0 to 1000Nm standard to choose from, some non-standard.

Read more about: Static / Reaction Torque Vs. Rotary Torque

The selection of the Shaft Torque Sensor range should be based on the actual maximum torque measured. Usually, a certain margin should be reserved to prevent the sensor from being damaged due to overload.

Calculation formula: M=9550×P/N
M: Torque Unit: N.m
P: Motor power unit: KW
N: Speed Unit: r/min

If the motor you are using is a three-phase induction motor. Due to the large instantaneous torque of the motor, it is recommended that the torque range should be selected as 2-3 times the rated torque.

If you cannot find an answer to your question in our 818 Shaft Torque Sensor-Dynamic Dual Range you can always contact us and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 818 Shaft Torque Sensor-Dynamic Dual Range. We offer more than 20 types of Shaft Torque Sensors. Shaft Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Shaft Torque Sensor is also called rotary torque sensor, torque transducer. Mainly used for torque measurement in dynamic situations. The Shaft Torque Sensor is equipped with a speed measuring device, which can measure the rotational speed while measuring the torque. At this time, the Shaft Torque Sensors can also be called a torque speed sensor.

Sino-Inst’s Shaft Torque Sensors, made in China, have good quality, with better prices. Our Shaft Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Shaft Torque Sensor, level sensors, or other equipment, please give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form

901 Inline Contactless Torque Sensor – 5 N·m-300000 N·m

901 Inline Contactless Torque Sensor is a sensor specially developed to transmit torque parameters on the basis of standard torsional strain sensors. Can transmit static torque signal, rotating torque signal, dynamic torque signal, static torque signal. 5 N·m-300000 N·m range is optional.

Features of 901 Inline Contactless Torque Sensor

  1. It can transmit both static torque signal and rotating torque signal;
  2. It can transmit both static torque signal and dynamic torque signal;
  3. High precision and good stability;
  4. Small size, light weight, easy to install;
  5. The forward and reverse torque signals can be continuously transmitted without repeated zero adjustment;
  6. There are no wear parts such as collector rings, which can run at high speed for a long time;
  7. Strong anti-interference;
  8. It can be installed in any position and in any direction;

Technical Parameters

Measuring range :0-20、50、100、200、500、1000、2000、5000、10K、20K、50K、100K、150K、200K、300KN.m
Output signal:0-12v square wave frequency; load current ≥20mA., input power consumption: 110-130mA zero torque: 10 KHZ;
Forward full scale: 15 KHZ; Reverse full scale: 5 KHZ
Overall Accuracy:±0.5%F.S (Linear + Repeatability + Hysteresis)
Operating temperature:0~+60℃
Temperature Compensation Range:20~+60℃
Zero temperature effect:±0.1%F.S/10 ℃
Excitation voltage:12 VDC
Response frequency:100μS
Insulation resistance:2000 MΩ/100VDC
Safe Overload:120%F.S
Material:alloy steel

Dimensions

901-5-500N.m

N.mφDφdLL1EeCAHhBFsRotational speed (r/min)self-weightKey (L*W*H)
5-1007818188287211M81281155480941090003.9Single key 23*6*6
2008828207357211M81331246080103.51080005Single key 29*8*7
5009838240457211M814614265801201070006.1Double key 38*10*8

901-1000-300KN.m

N.mφDφdLL1EAHhBFscRotational speed (r/min)self-weightKey (L*W*H)
10001084827560691491527090137.5151163009.6Double key 50*14*9
2000118552987069152164771241491511560013.7Double key 60*16*10
50001437535610068150188901461781513480022Double key 93*20*12
10000(20000) 15898388118801462151091701941513400034Double key 109*28*16
5000021514045113579171265138170225.51517280055Double key 123*36*20
100000247180572180901563051622502612517220085Double key 166*45*25
15000035023590031522025042022025045025172000Double key 315*56*32
20000036025590032022021044624025045025171800Double key 320*56*32
30000041629590032522022448025026845025171800Double key 325*70*36

Learn More About The 901 Inline Contactless Torque Sensor

  1. To transmit the output torque and power of rotating power equipment such as electric motors and internal combustion engines.
  2. Transfer the load torque and input power of generators, fans, pumps, mixers, reducers, transmissions, winches, propellers, drilling machinery and other equipment.
  3. To transmit the torque in the working process of various machining centers and automatic machine tools.
  4. Transmit torque and efficiency generated by various rotating power equipment systems.
  5. Can be used to make viscometers.

  1. The power supply of this series of torque signal couplers is provided by a set of toroidal transformers on the standard strain bridge torque sensor. The induced voltage is rectified on the shaft. The voltage regulator circuit converts it into a high-stability DC voltage.
  2. This voltage is not only supplied to the strain bridge of the standard strain bridge torque sensor as a bridge voltage, but also supplied to the circuit on the shaft as a working voltage. The mV level torque signal detected by the strain bridge is amplified by a high-precision instrumentation amplifier to a KmV level strong signal, and then converted into a square wave signal proportional to the torsional strain through a V/F converter.

Through the wireless transmitter on the shaft, it is transmitted to the wireless receiver outside the shaft non-contact. After demodulation, it is restored to a digital signal with the same frequency as the square wave converted by V/F. The phase difference is less than 1μS, can generally be ignored.

  1. This series of torque sensors can work for a long time because of the transformer induction power supply. It is widely used in torque monitoring of motors, generators, reducers and diesel engines.
  2. Since the output square wave frequency signal is high level, the anti-interference ability is strong. It can be directly sent to the computer or PLC for processing without A/D conversion, which is very convenient to use.
  3. If you need to measure the speed, as long as the special speed sensor and its speed wheel are installed inside the torque signal coupler of this series, the speed signal of 60 square waves per revolution can be measured.

  1. Using two sets of couplings, install the sensor with torque signal coupler between the power source and the load.
  2. It is recommended to use flexible, elastic or universal joint couplings to ensure concentricity < 0.1mm;
  3. Power and load equipment must be fixed and reliable to avoid vibration.
  4. The base of the torque signal coupler and the base of the equipment should be fixed as flexible as possible (can swing). Avoid bending moments.

  • Directly send the torque frequency signal to the computer or PLC for processing;
  • Convert the torque frequency signal to F-V into an analog signal and send it to the data processor;
  • Send the torque frequency signal to the computer board virtual instrument. Real-time display of torque and speed value, torque alarm value, maximum torque value, output and input power value and related curves.

If you cannot find an answer to your question in our 901 Inline Contactless Torque Sensor, you can always contact us
and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 901 Inline Contactless Torque Sensor – 5 N·m-300000 N·m. We offer more than 20 types of Inline Contactless Torque Sensors. Inline Contactless Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Inline Contactless Torque Sensor is also called rotary torque sensor, torque transducer. Mainly used for torque measurement in dynamic situations. The Inline Contactless Torque Sensor is equipped with a speed measuring device, which can measure the rotational speed while measuring the torque. At this time, the Inline Contactless Torque Sensors can also be called a torque speed sensor.

Sino-Inst’s Inline Contactless Torque Sensors, made in China, have good quality, with better prices. Our Inline Contactless Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Inline Contactless Torque Sensor, level sensors, or other equipment, please give us a call .

Request a Quote

Please enable JavaScript in your browser to submit the form

803 Non Contact Rotary Torque Sensor-100KN.m-Non-Contact

803 non contact rotary torque sensor is a non-contact high-speed rotary sensor. Also known as torque speed sensor. Due to their high measurement quality and low linearity error, the sensor has always been an advantage in torque measurement products. 803 non contact rotary torque sensor adopts non-contact design. Since there are no wearing parts, it is very suitable for long-term rotation torque measurement and high-speed rotation torque measurement environment. Whether you are testing systems on the production line or on a test bench or on a pilot machine, the 803 torque sensor is a great choice.

Features of 803 Non Contact Rotary Torque Sensor

  1. The axial dimension is short. It is suitable for occasions with short axial distance.
  2. Turn on the machine for 5 minutes to enter the working state. No warm-up process is required.
  3. High detection accuracy, good stability and strong anti-interference.
  4. No need for repeated zero adjustment. Continuously measure forward and reverse torque.
  5. The static torque can be measured. Dynamic torque can also be measured.
  6. Small size, the sensor can be used independently from the secondary instrument. Directly output frequency signal or analog quantity proportional to torque.
  7. Measuring range: 0—10000N.m standard optional. Non-standard special ranges can be customized.

Technical Parameters

Specification Parameter specification
Range2N.m, 5N.m, 10N.m, 20N.m, 50N.m, 100N.m, 200N.m, 300N.m, 500N.m, 1KN.m, 2KN.m, 3KN.m, 5KN.m, 10KN.m, 20KN.m, 30KN.m, 40KN.m, 60KN.m, 100KN.m (optional)
Power supply±15VDC , 12- 24VDC
Torque signal5~15Khz(amplitude 12V,zero point 10kHz)、4~20mA、1~5V、0-10V(Optional)
Rotational speed range0~1000、3000、6000、8000rpm
Speed signalStandard products do not come with rotational speed measurement, if with rotational speed measurement, specify when ordering
Accuracy±0.1%FS, ±0.25%, ±0.5%
Annual stability0.25%/year
Insulation resistance≥2000MΩ(100VDC)
Ambient Temperature-20~70℃(Customizable high temperature type -20~120℃)
Relative Humidity0~90%RH
Overload capacity120%~150%FS
Frequency Response1ms
Repeatability ±0.1% FS
Non-linear±0.1% FS
Zero point temperature drift±0.2% FS
Rated Speed8000rpm (60 pulse/RPM) 803G type rated speed: 18000rpm

Dimensions

Model
(N.M)
Φ
d
Φ
D2
ABCEFGHH1C1E2Lkeys b*h*l*n
5187887212231611005411690501886x6x25x1
10187887212231611005411690501886x6x25x1
20187887212231611005411690501886x6x25x1
30187887212231611005411690501886x6x25x1
50187887212231611005411690501886x6x25x1
100187887212231611005411690501886x6x25x1
200289287212341611006012590592098x7x35x1
5003896872124556110065135907423810x8x50x2
1k-2k481061269126707812068144909027014x9x65x2
300055118126512788115155771709012331116x10x80x2
50007514412691311051561809018510013934720x14x95x2
1000098158148014311817020011021411015538928x16x115x2
20k-30k105170148716012518020411523612316542028x16x119x2
50k-60k150240148916312318423015330912316541940x22x115x2
100k170270169518820019424016934014025259845x25x195x2

Learn more about the 803 Non Contact Rotary Torque Sensor

803 series torque sensor is a precision measuring instrument for measuring various torque, rotational speed and mechanical power. Wide range of applications. Mainly used for:

  1. Detection of output torque and power of rotating power equipment such as electric motors, engines, and internal combustion engines;
  2. Detection of torque and power of fans, water pumps, gearboxes, and torque wrenches;
  3. Detection of torque and power in railway locomotives, automobiles, tractors, airplanes, ships, and mining machinery;
  4. It can be used for the detection of torque and power in the sewage treatment system;
  5. Can be used to manufacture viscometers;
  6. Can be used in process industry and process industry.

Measurement of torque:
Using strain gauge electrical measurement technology. A strain bridge is formed on the elastic shaft, and the electric signal of the elastic shaft being twisted can be measured by supplying power to the strain bridge.
After the strain signal is amplified, it undergoes pressure/frequency conversion. becomes a frequency signal proportional to the torsional strain. as the picture shows:

Measurement of rotational speed:
The rotational speed is measured by the method of magnetoelectric code disc. Each magnetoelectric disc has 60 teeth. The shaft drives the magnetoelectric code disc to generate 60 pulses per revolution. The accuracy of the speed sensor can reach ±0.1%~±0.5% (F•S).
The speed measurement method of this sensor adopts built-in speed measurement, please indicate whether to monitor the speed signal when ordering!

Read more about: Torque Transducer Measurement Principle

The selection of the torque sensor range should be based on the actual maximum torque measured. Usually there should be some margin. Prevent damage to the sensor due to overloading.

Calculation formula: M=9550×P/N

M: Torque Unit: N.m
P: Motor power unit: KW
N: Speed Unit: r/min

If the motor you are using is a three-phase induction motor. Due to the large instantaneous torque of the motor starting. It is recommended that the torque range should be selected to be 2-3 times the rated torque.

According to the connection form of the shaft and the length of the torque sensor, determine the distance between the prime mover and the load, adjust the distance between the axes of the prime mover and the load relative to the reference plane, so that the coaxiality of their axes is less than Φ0.03mm, and fix the original Motives and loads are on the datum plane.

Install the couplings on their respective shafts.

Adjust the distance between the torque sensor and the reference plane so that the coaxiality between its axis and the axis of the prime mover and the load is less than Φ0.03mm, and fix the torque sensor on the reference plane.

Tighten the coupling and the installation is complete.

A torque sensor is a force measuring device and torque measuring tool. It converts a torque measurement (static, dynamic or rotational) into another physical variable. In this case, into an electrical signal that can be measured, transformed and normalized. As the torque applied to the torque sensor increases, the electrical output signal changes proportionally.

Classification of torque sensors:

Dynamic Torque Transducers / Rotational Torque Transducers

Dynamic torque sensors/rotating torque sensors are used in applications where torque measurement must be performed on rotating shafts, engines or stationary electric machines. In this case, the transducer must rotate on a straight line connected to the shaft. Dynamic torque sensors are equipped with slip rings or wireless electronics that transmit torque signals while rotating (non-contact sensors).

Dynamic torque sensors/rotational torque sensors are often used as test tools for electric motors, torque measurement tools, turbines and generators to measure rotational torque. Shaft-to-shaft rotational torque sensors can also be used for feedback control, monitoring torque, analyzing test bench efficiency, and using strain gauges for torque measurements on rotating shafts.

The dynamic torque sensor/rotation torque sensor is also an important part of the dynamometer. Because it provides torque measurement and angular velocity (RPM), it can easily calculate the output power. So it can accurately calculate the electromechanical efficiency of the motor or engine.

Static torque sensor

In some applications, a static torque sensor can be used to measure the torque measurement made by an in-line rotary sensor (static torque measurement) at the point where the torque is transmitted to the ground.

A reaction torque meter has two mounting flanges (flange-to-flange transducers). One face is fixed to the ground or rigid structural member. The other face is fixed to the rotating shaft or rotating element. Rotation creates a shear force between the flanges. This shear force is captured by foil strain gages attached to the sensor beam. It is converted into electrical current through a Wheatstone bridge.

For a given application, static torque sensors (aka torque sensors) are generally not as sophisticated as rotary sensors. So less expensive than rotary sensors. Static torque transducers are often used as torque calibration tools or torque wrench calibration tools. Static torque sensors can also be used as miniature electric torque screwdrivers, allowing engineers to obtain torque feedback in real-time, or to study the torque applied during assembly.

Non contact torque sensor input shaft and output shaft are connected by torsion bar. There are splines on the input shaft and keyways on the output shaft.

When the torsion bar is twisted by the turning moment of the steering wheel, the relative position between the splines on the input shaft and the keyway on the output shaft is changed.

The relative displacement change of the spline and the keyway is equal to the torsion of the torsion rod, which makes the magnetic induction on the spline change. The change of the magnetic induction is converted into a voltage signal through the coil.

The high frequency part of the signal is filtered by the detection circuit and only the torque signal part is amplified.

Due to the non-contact working method, the non-contact torque sensor has a long life and high reliability. It is not easily affected by wear, has a smaller delay, and is less affected by the deflection of the shaft and axial offset. It has become widely used. Mainstream products of the application.

Read more about: How does a non contact torque sensor work?

If you cannot find an answer to your question in our 803 Non Contact Rotary Torque Sensor, you can always contact us
and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 803 Non Contact Rotary Torque Sensor-100KN.m-Non-Contact. We offer more than 20 types of Non Contact Rotary Torque Sensors. Non Contact Rotary Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Non Contact Rotary Torque Sensor is also called rotary torque sensor, torque transducer. Mainly used for torque measurement in dynamic situations. The Non Contact Rotary Torque Sensor is equipped with a speed measuring device, which can measure the rotational speed while measuring the torque. At this time, the Non Contact Torque Sensor can also be called a torque speed sensor.

Sino-Inst’s Non Contact Rotary Torque Sensor, made in China, have good quality, with better prices. Our Non Contact Rotary Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Non Contact Rotary Torque Sensor, level sensors, or other equipment, please give us a call .

Request a Quote

Please enable JavaScript in your browser to submit the form

5069 Non Contact Torque Sensor for Dynamic Torque Measurement-5000Nm-OLED

Non contact torque sensor is also called Rotary Shaft Digital Non-Contact Torque Sensor. The 5069 Non contact torque sensor is a high precision dynamic torque sensor. It can be output with speed, and can display torque/speed/power with OLED panel. Range: 5-5000Nm optional. It can meet most high-speed torque measurement occasions. It is an ideal product to replace other torque sensors.

Features of 5069 Non Contact Torque Sensor

  • Contactless
  • Range 5-5000Nm
  • Output 10±5KHz, 4-20mA, ±5VDC, ±10VDC, RS485/232
  • Stainless steel shaft
  • Maximum speed 15000RPM
  • With speed output
  • Can display torque/speed/power with OLED panel

Technical Parameters

Range:5-5000Nm
Torque output:10±5KHZ, 4-20mA,0±5/10VDC,0-5/10VDC, RS485
Span temperature effect -%RO/℃:±0.02
Compensation temperature range -°C:-10 ~+60
Operating temperature – °C: -20~80℃    
Accuracy – %FS:±0.1,0.2
Electrical connections:6-pin or 8-pin
powered by:12-30VDC
Zero temperature effect -%RO/℃:±0.02
Span temperature effect -%RO/℃:±0.02
Safe Overload – %RO:      200
Shaft Material:Stainless steel
Shell material:Aluminum

Optional:

  • Speed measurement;
  • Speed-RPM…… 0,100,200-1000,2000,4000,6000,8000,10000,12000,15000;The speed varies with the range, please specify when ordering;
  • With OLED display, it can display torque/speed/power at the same time;
  • Standard cable length is 5 meters, please specify when ordering;
  • Can be customized;

Accessories:

  • Torque Meter
  • Integrated meter torque/speed/power
  • Computer display software

Dimensions

Cap(Nm)ABCDEFGφHhIJKLMkey (b*h*|*n)
5-1001851113.573073.5701814.5361.580224-M5 DP96*6*22*1
200-500198114373580852824501.584364-M5 DP118*7*30*1
1k-2k28813457701251254534701.594504-M8 DP1514*9*60*2
3K-5K35514147100158.516075601002.5100804-M10 DP1820*12*93*2

Frequently asked questions

The input and output shafts of the non-contact dynamic torque sensor are connected by torsion bars. The input shaft has splines. The output shaft has a keyway.

When the torsion bar is twisted by the turning torque of the steering wheel, the relative position between the spline on the input shaft and the keyway on the output shaft is changed.

The relative displacement change of the spline and keyway is equal to the twist of the torsion bar. This causes the magnetic susceptibility strength on the spline to change. The change in magnetic susceptibility strength is converted into a voltage signal by a coil.

Non-contact torque transducers have a long life and high reliability due to the non-contact mode of operation. They are less susceptible to wear and have a smaller delay time. Less affected by shaft deflection and axial shift.

Contact torque sensors and non-contact torque sensors are specific to the power supply and signal transmission principle.

For us, the general public, it may be a bit difficult to understand literally. Especially “non-contact torque sensors”.

Literally, it means that no contact is required during the measurement process to produce a result. In fact, they do not. They require contact with the device to be measured in order to detect the result.

The power supply and signal are transmitted directly during the measurement process. They are designed to pass in and out through carbon brushes and slip rings. This causes wear and tear during operation. And can not move at high speed, we usually call it “slip ring torque sensor”. With small size, light weight, fast frequency response, easy to install. The price is also relatively cheap.

“Non-contact” also refers to the operation process of power supply and signal is not contact transmission. Instead, the power supply is passed in through a “non-contact” form. The signal is passed out and the sensor itself is still connected directly to the power supply cable. This “non-contact” is achieved inside the sensor. It is not visible to us.

This “non-contact” can avoid the short life of “contact”. The problem of not being able to operate at high speeds. Because the principle of implementation is different, the size and weight are larger and heavier than those of “contact” sensors, but only in relative terms. With high precision, long service life, high speed operation.

Now the market is basically using “non-contact torque sensor” more. Because the “contact torque sensor” has a life limit. Although the price is advantageous, the total price may exceed the “non-contact torque sensor” after several replacements.

Unless you have special requirements for the sensor. For example, the frequency response time of the signal acquisition, or the size requirements. Either that or the price. These factors aside, we recommend using a “non-contact torque sensor”.

The “non-contact torque sensor” can also measure rotational speed. Optional RS232/485 communication serial port. The signal can be collected and processed, and the scalability should be strong.

A proximity sensor is a non-contact sensor. When a target enters the sensor’s field, it detects the presence of an object (often called a “target”).

Depending on the type of proximity sensor, the sensor can detect objects using sound, light, infrared radiation (IR), or electromagnetic fields. Proximity sensors are used in phones, recycling plants, self-driving cars, air defense systems and assembly lines.

There are many types of proximity sensors, and they all perceive objects in different ways. The two most commonly used proximity sensors are inductive proximity sensors and capacitive proximity sensors.

Inductive proximity sensors can only detect metal targets. This is because the sensor utilizes electromagnetic fields. When a metal target enters the electromagnetic field, the inductive properties of the metal will change the characteristics of the electromagnetic field, thereby alerting the proximity sensor to the presence of a metal target.

Depending on how sensitive the metal is, targets can be detected at greater or shorter distances.

Capacitive proximity sensors are not limited to metal targets. These proximity sensors are capable of detecting anything that can carry an electrical charge. Capacitive sensors are often used for liquid level detection.

Possible targets for capacitive sensors include, but are not limited to: targets in glass, plastic, water, wood, metal, and countless other materials.

A force-torque (FT) sensor is an electronic device that monitors, detects, records, and regulates linear and rotational forces applied to it.

The main functions of the torque sensor are as follows:

  1. It can measure dynamic torque and static torque. Its detection stability is very good, its anti-interference performance is strong, and its precision is very good;
  2. When measuring, it does not need to adjust zero every time, and can measure the positive and negative torque continuously;
  3. Its signal output can be operated with you, choose pulse wave or waveform – square wave;
  4. Its measurement range is very wide: there are standards from 0 to 1000Nm to choose from, and some non-standard ones, such as: 20,000 Nm, 100,000 Nm, and 1 million Nm can be customized as special ranges;

If you cannot find an answer to your question in our 5069 Non Contact Torque Sensor for Dynamic Torque Measurement, you can always contact us
and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of Non Contact Torque Sensor for Dynamic Torque Measurement-5000Nm-OLED. We offer more than 20 types of Non Contact Torque Sensors. Non Contact Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Non Contact Torque Sensor is also called rotary torque sensor, torque transducer. Mainly used for torque measurement in dynamic situations. The Non Contact Torque Sensor is equipped with a speed measuring device, which can measure the rotational speed while measuring the torque. At this time, the Non Contact Torque Sensor can also be called a torque speed sensor.

Sino-Inst’s Non Contact Torque Sensor, made in China, have good quality, with better prices. Our Non Contact Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Non Contact Torque Sensor, level sensors, or other equipment, please give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form