Water Pressure Sensors for Measurement of Water Pressure

Water Pressure Sensors

Water Pressure Sensors refers specifically to instruments used to measure the pressure of tanks, pipes or underground water. Also called Water Pressure Transducers, or Water Pressure transmitters. Commonly used Water Pressure Sensors generally purchase diffused silicon. Convert the measured water pressure into an electronic signal. Local digital display, or analog signal or digital signal output. It is convenient for people to monitor water pressure.

Water Pressure Sensors for Measurement of Water Pressure

Sino-Inst, as a manufacturer of Water Pressure Sensors. We provide water pipe pressure sensors, water tank pressure sensors, drinking water pressure sensors, groundwater pressure sensors, deep well pressure sensors, etc. Guarantee accurate, stable and reliable pressure measurement. 0~300psi, 1000psi, 2000psi and other customizable pressure ranges. Parameters such as materials, output signals, and pressure ports can be customized as required.

Featured Water Pressure Sensors and Transducers

The so-called water pressure refers to the pressure of water.

It is generally believed that 0.1Mpa=10 meters of water, and the supply pressure at the end of the pipe network is 0.14Mpa. More intuitively, 0.1MPa is equivalent to a standard atmospheric pressure. The supply pressure at the end of the pipe network is 0.14Mpa, which is equivalent to a height of 14 meters from the tap to the water supply tower (pool).

Sino-Inst’s water pressure sensors are used in various industries and fields. Such as hydropower stations, hydrology, environmental monitoring, etc.

For example, they measure water depth, monitor seawater pressure in dams, calculate flow rates and control water levels.

Due to the rich experience in water pressure sensors installed in pipes, water tanks, etc., Sino-Inst can provide you with extensive professional advice in various fields.

Water pressure sensors are used to measure the static pressure of water in pipelines, storage tanks, and many other applications.

Underwater pressure sensors can also be used to measure groundwater depth in boreholes and wells, as well as agricultural irrigation, etc.

The domestic water industry will collect and send parameters such as pressure, flow, and temperature of the pipeline to the platform. The platform will process the data. Real-time control of the operation of each point. Quick repair of equipment failure, greatly reducing equipment operating costs,

Pressure sensors are also being gradually installed on fire hydrants. Prevent losses caused by fire hydrant leakage.

Water pressure transmitter is the most commonly used pressure transmitter in the field of industrial automation. Widely used in water supply equipment, building water supply system. Residential, factory buildings, water conservancy and other pressure measurement and control. Water pressure transmitters will play an inestimable role in the future automation industry.

Industrial water supply, water treatment and other industries need to pump and pressurize continuously to send water to high places or increase water pressure. Installing a water pressure sensor can effectively monitor changes in water pressure. Even realize the control of the switch.

The water pressure sensor has gradually replaced the old pressure gauge. When you choose a pressure sensor, please pay attention to learn more about the actual working conditions. Choose a more suitable pressure sensor. To ensure long-term stable operation.

Extended reading: High accuracy pressure transducers

Featured Water Level Sensors

Pressure sensors can also be used as Water Level Sensors. Tank pressure sensors detect changes in the volume or level of water in a container.

The application of pressure transmitters to measure liquid levels has its own unique features. For the liquid level deviation caused by temperature changes, we can indirectly convert the density through the temperature compensation operation according to the corresponding relationship between density and temperature, and then calculate the height of the liquid column. And these are not difficult to realize in the control software. In particular, some smart transmitters have their own temperature compensation function.

In this way, the application of the pressure transmitter can be extended to the measurement of the liquid level of open containers such as oil level and chemical liquid. Read more about: Submersible Level Transducer Working Principle.

After the sensor and converter of the pressure transmitter are separated and arranged in the installation form, it can also be applied to the water level measurement of deep wells, groundwater and borehole water levels, sewage pools and other containers, and has a good application prospect.

Sino-Inst offers a range of liquid level sensors for water pressure measurement applications.

Extended reading: Troubleshooting For 4-20ma Pressure Transmitter

How to choose a water pressure sensor?

  1. Absolute or gauge pressure measurement
  2. Cable or flying lead pressure transmitter wiring
  3. Media compatibility for pressure transmitters
  4. Moisture resistance in pressure transmitters
  5. Pressure transmitter accuracy and errors
  6. Radiofrequency (RFI) and electromagnetic interference (EMI) in pressure transmitters
  7. Standard or flush diaphragm pressure transmitters
  8. Vibration resistance in pressure transmitters

Read more about: What is industrial pressure transmitter?

Extended Reading: Fluid pressure sensor

More Water Pressure-Water Level-Water Flow Monitoring Solutions

Water is important in every industry. Including agriculture, industry, fire protection, etc. How to effectively, stably, and low-cost monitor water resources is very important.

Sino-Inst provides a variety of solutions, including water pressure, water level, water flow monitoring in seawater solutions such as sewage treatment, seawater desalination, etc.

And:

Frequently asked questions

Water pressure sensors, also known as water pressure transmitters and transmitters, are widely used in water pressure measurement in many fields such as water tank pressure sensors, water pipeline pressure sensors, and water container water pressure sensors.

The core of the water pressure sensor is usually made of diffused silicon. The working principle is that the pressure of the measured water pressure acts directly on the diaphragm of the sensor. Make the diaphragm produce a micro-displacement proportional to the water pressure. Change the resistance value of the sensor. and electronically detect this change. And convert and output a standard measurement signal corresponding to the pressure.

Extended Reading: 3 inch (3″) Water Meter

A pressure sensor is a device or device that can sense a pressure signal and convert the pressure signal into a usable output electrical signal according to a certain rule.
A pressure sensor usually consists of a pressure-sensitive element and a signal processing unit. According to different test pressure types, pressure sensors can be divided into gauge pressure sensors, differential pressure sensors and absolute pressure sensors. A pressure sensor is the core part of pressure transmitter. More.

Water Pressure Sensors calibration is what you need to do before you install the pressure transmitters. Also called pressure transducer calibration, or pressure sensor calibration.

In this article, we will share pressure transmitter calibration using hart communicator.

Pressure transmitters used in the process industries are very durable and reliable instruments.

Even so, they still require periodic maintenance and calibration to ensure optimal performance.

A pressure sensor is a device or device that can sense pressure and convert the pressure signal into an electrical signal output according to certain rules.

Pressure sensors usually refer to component-level products with non-standard mV signal output. They are the core components of pressure transmitters.

Pressure transmitters measure the liquid level, density and pressure of liquids, gases or vapors, acting on sensitive diaphragms. In general, a pressure transmitter is mainly composed of three parts: a load cell sensor (also called a pressure sensor), a measurement circuit, and a process connection.

It can convert physical pressure parameters such as gas and liquid felt by the load cell sensor into a standard electrical signal (such as 4~20mADC, etc.). It can be used to supply secondary instruments such as indicating alarms, recorders, and regulators for measurement and indication. and process regulation.

Extended Reading: Resistive Pressure Transducer

Water level transducers are also called Water Level Sensors, or water level transmitters. Water level transducers are used to monitor water usage and quality. The water level signal is output through 4-20mA and other signals, which is convenient for people to monitor the water level.

There are many types of water level transducers. Common ones are input type, ultrasonic, radar and so on.

Sino-Inst offer a wide range of solutions with various pressure ranges, cable lengths and output options.

For remote monitoring and recording of water level data in groundwater pumping and sludge testing, stormwater flood analysis and runoff, and surface water irrigation canals, streams and river measurements.

Extended Reading: MEMS Pressure Sensors

Water level transducer is an instrument that can convert the water level parameter of the measured point into the corresponding electric quantity signal in real time.

The working principle of the Water level transducer is that when it is put into a certain depth in the liquid to be measured. The pressure on the sensor’s front surface is converted into the liquid level height.

The calculation formula is Ρ=ρ.g.H+Po.

In the formula P is the pressure on the liquid surface of the sensor;
ρ is the density of the liquid to be measured;
g is the local acceleration of gravity;
Po is the atmospheric pressure on the liquid surface;
And H is the depth at which the sensor drops into the liquid.

Extended reading: How to convert a 4-20mA to 0-10V /1-5V signal?

By installing a water pressure sensor, we can monitor the water pressure of the pipeline or tank.

  1. The water pressure sensor can be configured with a local display to directly display the water pressure.
  2. Water pressure sensor can be configured with analog signal output. Such as 4-20mA. 0-10V, 0-5V, etc. Users can connect the signal to their own monitoring system. Easy to manage water pressure data.
  3. The water pressure sensor can be configured with RS485 communication protocol. Can be connected to a computer. Transfer water pressure data to computer software.
  4. The water pressure sensor has begun to be equipped with a wireless transmitter. Water pressure data can be transmitted wirelessly.

Extended Reading: LORA water meter

Of course, you can install a pressure gauge.

If you cannot find an answer to your question in our Water Pressure Sensors for Measurement of Water Pressure, you can always contact us and we will be with you shortly.

More Pressure Measurement Solutions

Flow Pressure Transducers for Fluid Pipelines

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High Accuracy Pressure Transducers

High Accuracy Pressure Transducers are also called high precision pressure transducers or high accuracy pressure sensors. Sino-Inst manufactures various types of High Accuracy Pressure Transducers. From the perspective of accuracy,…

Flat Pressure Sensor for High Viscosity Fluids

Flat Pressure Sensor is a type of pressure sensor that specifically refers to the measurement diaphragm without pressure holes. Also known as a flat film pressure sensor. Flat Pressure Sensor…

What Is Resistive Pressure Transducer?

What Is Resistive Pressure Transducer? Resistive pressure transducers are also called resistance pressure transducers. It is a commonly used pressure sensor. Pressure sensors are generally distinguished by principle: capacitive pressure…

What Is a Fluid Pressure Sensor?

What Is a Fluid Pressure Sensor? Fluid Pressure Sensors refers to sensors that can be used to measure the pressure of liquid media. Such as measuring pressure of Oil, Fuel…

What Is a Smart Pressure Transmitter?

What Is a Smart Pressure Transmitter? Smart pressure transmitter is also called Smart pressure sensor or Smart pressure transducer. Smart pressure transmitter is the best pressure measuring instrument. It is…

What is Static Water Pressure?

What Is Static Water Pressure? Definition of Static Water Pressure: Static Water Pressure refers to the pressure on water when it is stationary or moving in a straight line at…

High Temperature Pressure Transducer with Best Price

High Temperature Pressure Transducer is also called High Temperature Pressure Sensor, or High Temperature Pressure Transmitter. The High Temperature Pressure Transducer is used for applications where the medium temperature exceeds…

Sino-Inst is a manufacturer of Water Pressure Sensors for Measurement of Water Pressure. We offer more than 50 types of Water Pressure Sensors.

Water Pressure Sensors pressure sensor is mainly used to measure the pressure and liquid level of the medium. In industrial production, it is widely used.

Sino-Inst Water Pressure Sensors adopt high-quality diffused silicon type, and the pressure transmitter adopts a dedicated integrated module. Fine temperature, zero point, full scale and nonlinear compensation. Realize accurate measurement and transmission of pressure changes in liquid, gas, steam and other media. Realize the ideal monitoring of changes in pressure and vacuum media in various places for enterprises, scientific research institutes and other departments.

Sino-Inst’s Water Pressure Sensors are the most commonly used sensors in industrial applications. Widely used in water conservancy and hydropower, railway transportation, intelligent building, production control, aerospace, military industry, petrochemical industry, oil well, electric power, ship, machine tool, pipeline and other industries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Water Pressure Sensor, level sensors, or other equipment, please give us a call.

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Pressure Sensor Applications-Featured Industry Applications

Pressure Sensor Applications refer to industrial pressure transmitters that convert gas, liquid and other pressure parameters into standard electrical signals (such as 4~20mADC, etc.). For on-site or remote measurement and control.

Pressure sensors are arguably the most widely used sensors in industry. Because the pressure sensor is used in addition to measuring pressure. It can also measure flow, liquid level, density, etc.

Therefore, pressure sensors are widely used in various industrial automatic control environments. Including water conservancy and hydropower, rail transit, automatic production control, aerospace, petrochemical, oil wells, electric power, ships, machine tools, pipelines, etc.

What Is a Pressure Sensor Example?

A pressure sensor is a device that can sense pressure signals and convert the pressure signals into usable output electrical signals according to certain rules. Sino-Inst, as a manufacturer of pressure sensors. We stock over 50 featured pressure sensors.

If you are using a pressure sensor for the first time, you may wonder, what is a pressure sensor? Why are there pressure sensors with various appearances on the market?

In fact, the pressure sensor is a general term. There are many types and styles of pressure sensors. However, you don’t have to worry about how to choose. You just need to inform us of your measurements and installation parameters. We will produce suitable pressure sensors according to the parameters you require. Including measuring range, temperature, display, mounting thread, output signal, etc.

For example, Below is a pressure sensor for measuring high temperature gas.
The parameters are roughly:

  • Pressure range: 0-30psig,
  • 300 degrees Celsius high temperature
  • without local display;
  • 4-20mA signal output;
  • Mounting thread 7/16″-20UN-2A (Male SAE-4);

The above parameters are customized according to user requirements. Even the body length of the sensor is customized to the 160mm length requested by our customer.

Extended reading: High accuracy pressure transducers

Learn More About Industrial Pressure Sensors

Pressure sensors can be classified by the range of pressure they can measure, the operating temperature, and the type of pressure. According to the classification method of pressure type, pressure sensors can be divided into the following five categories:

Absolute pressure sensor:

This type of pressure sensor measures the true pressure of the fluid, that is, the pressure relative to vacuum pressure. The absolute atmospheric pressure at sea level is 101.325kPa (14.7PSI).

Gauge pressure sensor:

This pressure sensor can measure the pressure relative to atmospheric pressure at a specific location. A tire pressure gauge is an example. When the tire pressure gauge shows a reading of 0PSI, it means that the pressure inside the tire is equal to the atmospheric pressure, which is 14.7PSI.

Vacuum pressure sensor:

This type of pressure sensor is used to measure pressures less than one atmosphere. Some vacuum pressure sensors in the industry read relative to atmospheric pressure (negative readings). And some are based on their absolute pressure.

Differential pressure sensor:

This instrument is used to measure the pressure difference between two pressures. For example, measuring the pressure difference across the oil filter. Differential pressure sensors are also used to measure flow or to measure liquid levels in pressure vessels.

Sealed pressure sensor:

This instrument is similar to a gauge pressure sensor, but this instrument is specially calibrated. The pressure it measures is relative to sea level.

According to the difference in structure and principle, it can be divided into: strain type, piezoresistive, capacitive, piezoelectric, vibration frequency pressure sensors, etc.
In addition, there are photoelectric, optical fiber, ultrasonic pressure sensors, etc.

Extended Reading: Resistive Pressure Transducer

Pressure sensors will also have different classifications according to different measurement principles. The following is an introduction to the working principle of some common pressure sensors.

Piezoresistive pressure sensor
Resistance strain gauge is one of the main components of piezoresistive strain sensor. The working principle of the metal resistance strain gauge is the phenomenon that the resistance value of the strain resistance adsorbed on the base material changes with mechanical deformation, commonly known as the resistance strain effect.

Ceramic pressure sensors
Ceramic pressure sensors are based on the piezoresistive effect. The pressure acts directly on the front surface of the ceramic diaphragm, causing slight deformation of the diaphragm. Thick film resistors are printed on the back of the ceramic diaphragm. connected as a Wheatstone bridge. Due to the piezoresistive effect of the varistor, the bridge produces a highly linear voltage signal proportional to the pressure and proportional to the excitation voltage. The standard signal is calibrated as 2.0/3.0/3.3mV/V according to different pressure ranges. Compatible with strain gauge sensors.

Diffused silicon pressure sensor
The working principle of the diffused silicon pressure sensor is also based on the piezoresistive effect. Using the principle of piezoresistive effect, the pressure of the measured medium acts directly on the diaphragm of the sensor (stainless steel or ceramics). Make the diaphragm produce a micro-displacement proportional to the medium pressure. The resistance value of the sensor is changed, and the change is detected by the electronic circuit. And convert and output a standard measurement signal corresponding to this pressure.

Sapphire pressure sensors:
Utilizing the working principle of strain resistance, using silicon-sapphire as the semiconductor sensitive element, it has unparalleled measurement characteristics.
Therefore, semiconductor sensitive elements made of silicon-sapphire are used. Insensitive to temperature changes. Even under high temperature conditions, it has very good working characteristics. Sapphire has strong radiation resistance. In addition, the silicon-sapphire semiconductor sensitive element has no p-n drift.

Piezoelectric pressure sensor:The piezoelectric effect is the main working principle of piezoelectric sensors. Piezoelectric sensors cannot be used for static measurements. Because of the charge after the external force acts on it. Only preserved when the loop has infinite input impedance. The actual situation is not like this, so this determines that the piezoelectric sensor can only measure dynamic pressure.

Extended Reading: MEMS Pressure Sensors

Advantages of Pressure Sensors

  • Pressure sensors are used in a wide range of applications. Can be applied to a variety of measurement conditions.
  • The cost of the pressure sensor is low. Can reduce the inspection cost of the factory
  • The technology of pressure sensor is mature. Reliable temperature measurement.
  • The structure of the pressure sensor is simple. Highly durable.

Disadvantages of pressure sensors

  • For pressure sensors under harsh conditions, the cost is higher. Such as ultra-high temperature, corrosive media, etc.
  • Highly sensitive to environmental conditions;
  • Delayed response to shock and vibration;

If you cannot find an answer to your question in our Industrial Pressure Sensors you can always contact us and we will be with you shortly.

Common Pressure Sensor Applications

Pressure Measurement

Pressure sensors can measure the pressure of liquid, steam, gas and other media. Convert pressure to electrical signal output.
Pressure sensors can be installed on pipelines to measure pipeline pressure.
A pressure sensor can be mounted on the tank wall to measure tank pressure.
So, as long as the installation space allows. The measured medium is compatible with the diaphragm material. Then the pressure sensor can measure.

Read more about: What Is The Function Of A Pressure Transmitter?

Differential Pressure Measurement

Differential pressure sensors can be used to measure the difference between two pressures, usually used to measure the pressure difference between the front and back of a device or component.

Differential pressure sensors need to pay attention to some matters in use:
For example:

  • The measured medium is not allowed to freeze. Otherwise, the sensor element isolating diaphragm will be damaged. damage to the transmitter. Temperature protection of the transmitter is required when necessary. to prevent freezing;
  • When measuring steam or other high temperature media. Its temperature should not exceed the limit temperature when the transmitter is used. A heat sink must be used for temperatures higher than the limit temperature used by the transmitter;
  • When measuring steam or other high-temperature media, heat pipes should be used. Connect the transmitter and pipe together. And use the pressure on the pipeline to transfer to the transformer;
  • When the measured medium is water vapor. A proper amount of water should be injected into the cooling pipe. To prevent the superheated steam from directly contacting the transmitter and damaging the sensor;

Separate differential pressure sensors are not currently used much. There are many pressure sensors that can measure both absolute pressure and differential pressure. This is very convenient for customers to use.

Liquid Level Measurement

Pressure sensors can be used to measure liquid levels using the hydrostatic principle. From open waters such as reservoir levels or sea depths to tanks and containers.
This assumes that the medium is a static liquid with constant specific gravity, and that the system compensates proportionally for liquids with different densities than clear water.

For example, when measuring the oil level in a tank, a lower specific gravity means a proportionally lower pressure per meter of still water depth or level.
Additionally, if the tank is not vented, or is sealed under pressure, it will be necessary to measure and compensate for the surface pressure above the liquid.

In practice, hydrostatic level measurements can use immersion probes and sealed cable assemblies to detect the head of liquid pressure above the probe inlet.
Alternatively, the pressure sensor can be mounted externally on the bottom of the tank or vessel.
A differential pressure sensor can be used to provide a single output for a sealed tank. The difference between two input pressures representing tank level and surface air pressure. Or the two sensors and outputs can simply be measured separately.

In addition, differential pressure sensors can also be used to measure gas flow, liquid level, etc.

A method of measuring gas flow through the difference between flow tube pressure and atmospheric pressure. Find the flow tube static pressure. The square root of static pressure is proportional to flow, giving flow.
The liquid level measurement method measures the pressure difference between the high and low liquid levels. Then calculate the height of the liquid surface according to the density of the liquid.

Read more about: Differential pressure level transmitter working principle

Flow Measurement

The flow measurement is realized by differential pressure measurement. That is to say, the measurement is carried out by using the working principle that there is a certain relationship between the pressure difference and the flow rate generated when the medium fluid flows through the throttling device.

With the continuous development of flow sensors, more and more types of flow sensors are gradually coming out. They each have their own advantages and disadvantages. When users choose flow sensors, they should choose the appropriate sensor according to their own needs. .

The differential pressure flow sensor is an instrument that calculates the flow rate based on the differential pressure generated by the flow detection device installed in the pipeline, the known fluid conditions and the geometric dimensions of the detection and pipeline.

When the fluid filled with the pipeline flows through the throttling piece in the pipeline, the flow velocity will form a local contraction at the throttling piece. Therefore, the flow velocity increases and the static pressure decreases. Therefore, a pressure difference is generated before and after the throttling piece. The greater the flow rate, the greater the pressure difference. In this way, the flow rate can be measured according to the pressure difference.

Read more about: What is a differential pressure flow meter?

Differential pressure flow meter calculation

Density Measurement

Differential pressure online density meter (also known as online density transmitter) is a device for continuous online measurement of liquid concentration and density. It can be directly used in industrial production processes. The differential pressure sensor is one of the core components.

The intelligent online density meter adopts the principle of differential pressure density meter, which can calculate the density value according to the differential pressure value of the medium at a certain vertical distance, and automatically perform temperature compensation. It has high precision and good reliability. It is easy to install and use.

The two-wire density transmitter is mainly used for industrial process control. The online density meter generates a corresponding 4-20mA signal according to the concentration and density. It can be remotely calibrated and monitored through digital communication.

Pressure Sensor Applications in Various Industries

Pressure Sensor in Petrochemical Industry Applications

Pressure sensor is one of the most commonly used measuring devices in petrochemical automatic control.

In some large-scale chemical projects, almost all pressure sensors are applied to differential pressure, differential pressure, high temperature, absolute pressure, gauge pressure, high pressure, low temperature, and remote flange pressure sensors of various materials and special processing.

It is not difficult to see that the petrochemical industry has a relatively concentrated demand for pressure sensors in terms of reliability, stability and high precision.

However, reliability and many additional requirements (such as range ratio, bus type, etc.) depend on the design structure, process and material level of the transmitter.

The stability and measurement accuracy of the pressure sensor can ensure the stability and high precision of the pressure transmitter. The measurement accuracy and response speed of the pressure sensor correspond to the measurement accuracy of the pressure transmitter. The temperature and static pressure characteristics and long-term stability of the pressure sensor correspond to the stability of the pressure transmitter.

The petrochemical industry’s demand for pressure sensors is mainly reflected in measurement accuracy, response speed, temperature resistance, static pressure characteristics and long-term stability.

The current miniature pressure sensor is mainly a new type of pressure sensor manufactured by using semiconductor materials and MEMS technology. It has the advantages of high precision, high sensitivity, small size, corrosion resistance, low cost, and good dynamic characteristics.

Pure single crystal silicon material is prone to fatigue, and micro pressure sensors made of this material have good long-term stability. At the same time, the miniature pressure sensor increases the temperature compensation accuracy, which greatly improves the temperature characteristics and measurement accuracy of the sensor. If two miniature pressure sensors are integrated, static pressure compensation can be implemented to improve the static pressure characteristics of the pressure sensor.

At present, micro pressure sensors have many advantages that traditional pressure sensors do not have. It is very suitable for the demand of pressure sensor in petrochemical industry.

Pressure Sensor in City Power Gas Industry Applications

Water, electricity, and gas are closely related to people’s lives. Its stable and safe transportation is very important. In order to ensure the normal use of this important urban living resource, a sufficiently stable and accurate instrument is required to perform real-time numerical measurement of related equipment. .For maintenance personnel to monitor equipment operation. Pressure transmitters meet this requirement.

For example, pressure transmitters can monitor the pressure of gas pipelines in real time. Once a leak occurs, the pipeline pressure will drop. Such as exceeding the preset safe pressure value. An alarm will be triggered and an abnormal location will be prompted.

Through the intelligent gas pipeline network, subsystems such as automatic control of fusion stations, video surveillance, pressure regulator pressure monitoring, leakage monitoring in confined spaces, and remote transmission of industrial user data monitoring can be connected. Realize 24-hour all-round uninterrupted monitoring. Transform “unmeasurable risk” into “preventable and controllable”.

Pressure Sensor in Paper Industry Applications

Pressure Sensor in Paper Industry Applications

Pulp and paper, used where resistance to chemical liquids, corrosive liquids, etc. is required.

In the material preparation section of the papermaking industry, the pressure transmitter is mainly involved in the flow measurement of the pulp, water and acid or alkali during the pulping process. Therefore, it is necessary to choose carefully when selecting the electrode material.

In the screening and bleaching section, the lining material of the pressure transmitter should preferably be PFA or PTEE.

Some of the raw materials and various chemical reagents used in the paper industry are corrosive. The measuring equipment used in this industry must first have strong corrosion resistance, and can accurately measure the relevant parameters of the liquid level such as pulp with complex components. Pressure change The feeder also has a place in the paper industry because of its anti-corrosion design.

Pressure Sensor in Steel-Metallurgical Industry Applications

When it comes to the steel industry, many people’s first impression is high temperature and high pressure. Thousands of degrees of high temperature can melt many materials. Huge pressure is also unbearable for many measuring instruments. Therefore, steel has high requirements for the use of measuring tools.

Pressure sensors with high temperature and high pressure capabilities are accepted by the iron and steel metallurgy industry.

Pressure Sensor in Water Supply-Wastewater Treatment Industry Applications

In the water and wastewater industry, the reliability of instrumentation is critical. The use of pressure transmitters can provide an important means for system protection and quality control.

Even in harsh or aggressive media in applications such as desalination plants or sludge treatment. The pressure transmitter is still able to operate stably. At the same time, the excellent anti-vibration performance enables it to be installed on the pump. This advantage makes pressure transmitters ubiquitous in the water treatment industry.

Also in water conservancy and hydropower, pressure transmitters also play a pivotal role. Because the level of automation is one of the important indicators to measure the modernization level of hydropower plants.

If the computer monitoring system of a hydropower plant is compared to the brain of an automation system. Then the pressure, temperature, flow, liquid level and other sensors are the eyes and ears of the computer monitoring system to complete the process monitoring and control.

Pressure Sensor in Machinery, Shipbuilding Industry Applications

It is used in places where stable measurement is required under strict control and high precision conditions. In general, pressure transmitters are mainly used to measure the pressure and liquid level of the medium.
In the production of our machinery and shipbuilding industries, pressure sensors are widely used.

Pressure Sensor in Medical Application

With the development of the medical equipment market, higher requirements are put forward for the use of pressure sensors in the medical industry. Such as accuracy, reliability, stability, volume, etc. need to be improved. Pressure sensors have good applications in minimally invasive catheter ablation and temperature sensor measurement.

Pressure Sensor in Hydraulic System Applications

The pressure sensor is mainly used in the hydraulic system to complete the closed-loop control of the force. When the control spool moves suddenly, a peak pressure several times the system working pressure will be formed in a very short time.

In typical mobile machinery and industrial hydraulics, if such extreme conditions are not considered in the design, any pressure sensor will be destroyed very quickly. Shock-resistant pressure sensors are required.

There are two main methods for the pressure sensor to achieve impact resistance, one is to change the strain gauge chip, and the other is to connect an external coil. Generally, the first method is used in the hydraulic system, mainly because of the convenience of installation. Another reason is that the pressure sensor is subjected to constant pressure pulsations from the hydraulic pump.

Pressure Sensor in Safety Control System Applications

Pressure sensors are often used in safety control systems, mainly for the safety management system of the air compressor itself. There are many sensor applications in the field of safety control, and pressure sensors are a very common sensor. It is not surprising that they are used in safety control systems.

The application in the field of safety control is generally considered from the aspect of performance, from the consideration of price, and from the consideration of the safety and convenience of actual operation. It has been proved that the effect of choosing a pressure sensor is very good.

The pressure sensor uses the processing technology of mechanical equipment to install some components and signal conditioners on a small chip. So small size is also one of its advantages. In addition, cheap price is also another major advantage of it.

To a certain extent, it can improve the accuracy of system testing. In the safety control system, the pressure brought by the compressor is controlled to a certain extent by installing a pressure sensor in the pipeline equipment at the gas outlet. This is a certain protection measure and a very effective control system.

When the compressor starts normally, if the pressure value does not reach the upper limit, then the controller will open the air inlet to make the equipment reach the maximum power through adjustment.

Pressure Sensor in Injection Mold Applications

Pressure sensors play an important role in injection molds. The pressure sensor can be installed in the nozzle of the injection molding machine, the hot runner system, the cold runner system and the cavity of the mold. It can measure the flow of plastic from the nozzle of the injection molding machine to the Plastic pressure somewhere between cavities.

Pressure Sensor in Monitoring Mine Pressure Applications

Sensor technology is one of the key technologies for mine pressure monitoring.
On the one hand, we should correctly apply various existing sensors to serve the mining industry.
On the other hand, as a sensor manufacturer, it is necessary to develop and develop new pressure sensors to adapt to more mining industry applications.

There are many kinds of pressure sensors, and based on the special environment of mine pressure monitoring, mine pressure sensors mainly include: vibrating wire pressure sensors, semiconductor piezoresistive pressure sensors, metal strain gauge pressure sensors, differential transformer pressure sensors, etc. More about: Diaphragm pressure gauge working principle.

These sensors are widely used in the mining industry. Which sensor to use depends on the specific mining environment.

Pressure Sensor in compressors, air-conditioning refrigeration equipment Applications

Pressure sensors are often used in air compressors and air-conditioning and refrigeration equipment. These sensors are small in size and easy to install. The pressure guide port generally adopts a special valve needle design.

Featured Pressure Sensors for Sale

More Pressure Measurement Sloutions

Flow Pressure Transducers for Fluid Pipelines

Flow Pressure Transducers are measurements of fluid pressure within a pipeline. When fluid flows through a pipe, pressure acts on the pipe wall. The medium in the pipeline can be…

High Accuracy Pressure Transducers

High Accuracy Pressure Transducers are also called high precision pressure transducers or high accuracy pressure sensors. Sino-Inst manufactures various types of High Accuracy Pressure Transducers. From the perspective of accuracy,…

Flat Pressure Sensor for High Viscosity Fluids

Flat Pressure Sensor is a type of pressure sensor that specifically refers to the measurement diaphragm without pressure holes. Also known as a flat film pressure sensor. Flat Pressure Sensor…

What Is a Fluid Pressure Sensor?

What Is a Fluid Pressure Sensor? Fluid Pressure Sensors refers to sensors that can be used to measure the pressure of liquid media. Such as measuring pressure of Oil, Fuel…

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What Is Resistive Pressure Transducer? Resistive pressure transducers are also called resistance pressure transducers. It is a commonly used pressure sensor. Pressure sensors are generally distinguished by principle: capacitive pressure…

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What Is a Smart Pressure Transmitter? Smart pressure transmitter is also called Smart pressure sensor or Smart pressure transducer. Smart pressure transmitter is the best pressure measuring instrument. It is…

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High Temperature Pressure Transducer is also called High Temperature Pressure Sensor, or High Temperature Pressure Transmitter. The High Temperature Pressure Transducer is used for applications where the medium temperature exceeds…

Besides pressure sensors, we also supply torque sensors. What Is a Torque Transducer? How to Choose?

Sino-Inst is a manufacturer of pressure sensors. We offer more than 50 types of pressure sensors. Main products include compact pressure transmitters, industrial pressure transmitters, differential pressure transmitters, single crystal silicon pressure transmitters, diffused silicon pressure transmitters , Diaphragm pressure transmitter, high temperature pressure transmitter, explosion-proof pressure transmitter, pressure transmitter, custom pressure transmitter, with remote pressure transmitter, 316 diaphragm pressure transmitter.

The pressure sensor is mainly used to measure the pressure and liquid level of the medium. In industrial production, it is widely used. Sino-Inst pressure transmitter adopts high-quality diffused silicon type, and the pressure transmitter adopts a dedicated integrated module. Fine temperature, zero point, full scale and nonlinear compensation. Realize accurate measurement and transmission of pressure changes in liquid, gas, steam and other media. Realize the ideal monitoring of changes in pressure and vacuum media in various places for enterprises, scientific research institutes and other departments.

Sino-Inst’s pressure sensors are the most commonly used sensors in industrial applications. Widely used in water conservancy and hydropower, railway transportation, intelligent building, production control, aerospace, military industry, petrochemical industry, oil well, electric power, ship, machine tool, pipeline and other industries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a pressure sensor, level sensors, or other equipment, please give us a call.

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807 Rotary Torque Sensor-High Speed Torque Sensor-15000 Rpm

The 807 Rotary Torque Sensor is suitable for occasions where the axial space is relatively short and the torque and speed need to be measured. The high torsional rigidity of the 807 Rotary Torque Sensor supports mounting directly on the machine shaft or flange, avoiding the use of couplings on one side. This enables easy integration into test systems, shortens the overall length of the test bench and reduces costs.

Features of 807 Rotary Torque Sensor-High Speed Torque Sensor

  1. Torque measurement function;
  2. Energy and signal non-contact transmission function,
  3. Output signal digitization function.
  4. Can transmit static torque signal, rotating torque signal, dynamic torque signal, static torque signal,
  5. It has nothing to do with whether it rotates, the speed and the direction of rotation when transmitting the signal.
  6. There is no bearing between the stationary shell and the rotating disc, which can adapt to long-term and high-speed operation.
  7. The disc torque sensor has high precision and good stability;
  8. Small size, light weight, easy to install;
  9. It can continuously transmit forward and reverse torque signals without repeated zero adjustment;
  10. There are no wearing parts such as collector rings, and it can run at high speed for a long time;
  11. Strong anti-interference;
  12. Can be installed in any position and direction;

Technical Parameters

Measurement range20Nm、50Nm、100Nm、500Nm、1000Nm、2000Nm、5000Nm、10,000Nm, 20,000Nm, 50,000Nm (optional)
Power supply±15V DC (for frequency signal output), and 24V DC (for voltage or current signal output)
Torque signal5 to 15Khz (amplitude 12V,zero 10kHz), 4 to 20mA, 1 to 5V, 0 to 10V (optional)
Speed range0~1000、3000、6000、8000、12000、15000rpm
Speed signal30 or 60 pulses/revolution (no accumulation error, amplitude 12VDC), 4-20mA, 1-5V
Accuracy±0.25%、±0.5%
Annual stability0.3%/year
Insulation resistance≥200MΩ(100VDC)
Ambient temperature-20~60℃(Customizable high temperature type -20~120℃)
Relative Humidity0~90%RH
Overload capacity120%
Frequency Response1ms

Dimensions

Learn More About 807 Rotary Torque Sensor-High Speed Torque Sensor

  1. 807 Rotary Torque Sensor consists of two parts: stator (stationary housing) and rotor (rotating disk).
  2. Connect the two ends of the rotor to the power or load respectively through the flange coupling.
  3. The stationary shell is fixed on the base, and the gap is adjusted to ensure no contact between the stationary shell and the rotating disk!

  1. Directly send the torque frequency signal to the computer or PLD for processing;
  2. Equipped with a torque indicator, which can directly display the torque value;
  3. The matching torque speed power meter directly displays the torque, speed and power values
  4. Equipped with F/I or F/V signal conversion module to convert the frequency signal into commonly used analog signals such as 4-20mA or 1-5V, which is convenient for customer signal collection.
  5. Select our company’s professional data acquisition card and supporting software to realize functions such as acquisition, storage, printing, and playback of signals such as torque and speed.

  1. The wiring must be correct;
  2. The radial runout shall not be greater than 0.5mm!
  3. The range of ±15V: not lower than ±14.5V and not higher than ±15.5V;
  4. The output of the signal line must not be connected to the ground, short-circuited to the power supply, and the output current should not exceed 10mA;
  5. The shielding layer of the shielded cable must be connected to the common end (power ground) of the ±15V power supply.
  6. If you have any questions during use, please contact the company in time. Do not disassemble it by yourself during the warranty period.

  • Transmits the output torque and power of rotating power equipment such as electric motors and internal combustion engines.
  • Transfer the load torque and input power of generators, fans, pumps, mixers, reducers, transmissions, winches, propellers, drilling machinery and other equipment.
  • Transmit the torque during the working process of various machining centers and automatic machine tools.
  • Transmits the torque and efficiency generated by various rotating power equipment systems.
  • Can be used in the manufacture of viscometers.

If you cannot find an answer to your question in our 807 Rotary Torque Sensor-High Speed Torque Sensor, you can always contact us and we will be with you shortly.

More Featured Rotary Torque Sensors For Sale

Sino-Inst is a manufacturer of 807 Rotary Torque Sensor-High Speed ​​Torque Sensor-15000 Rpm, this sensor is suitable for occasions where the axial space is relatively short and the torque and speed need to be measured. The output method of the sensor is frequency signal or 4-20mA current signal. Strong anti-interference ability and easy to use. Thereby bringing great convenience to the majority of users.

We offer more than 10 types of Rotary Torque Sensors. Reaction Rotary Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Rotary Torque Sensor is also called torque sensor, torque transducer. Rotary Torque Sensor, with flange connection at both ends; suitable for samll space torque measurement.

Sino-Inst’s 807 Rotary Torque Sensor Flange-to-Flange Mount, made in China, have good quality, with better prices. Our TRotary Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Rotary Torque Sensor, level sensors, or other equipment, please give us a call .

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8050 Thin Hollow Type Reaction Torque Transducer Flange-to-Flange Mount

8050 Thin Hollow Type Reaction Torque Transducer Flange-to-Flange Mount, suitable for various static and non-continuous rotation torque value measurement fields of disc connection, drilling rig and industrial automation.

Features of 8050 Thin Hollow Type Reaction Torque Transducer Flange-to-Flange Mount

Thin Hollow Type Reaction Torque Transducer is small in size and easy to install with flange structure. Stainless steel or aluminum alloy structure, high precision and good stability. It is suitable for static torque test preparation, drilling robot arm, torque wrench and other torque test equipment. 0-50-1000N.m optional. The range, size, installation position, etc. can be customized according to customer requirements.

  • The resistance strain is an integrated product composed of sensitive components and integrated circuits. High precision and stable performance
  • Measuring range: 0-50-1000N.m optional
  • Torque can be measured in both positive and negative directions
  • link for flange
  • Suitable for measurement of static torque
  • Using German technology and production equipment, it perfectly replaces torque sensors of major brands.

Technical Parameters

ParameterTechnical specifications
Range0-50,100,200,500,1000Nm
Sensitivity1.5±10% mV / V
Zero output±2% F.S.
Non-linearity±0.1,0.3% F.S.
Hysteresis≤±0.05% F.S.
Repeatability≤±0.05% F.S
Creep≤±0.03% F.S/30min
Temperature sensitivity drift0.03% F.S. / 10℃
Zero Temperature Drift0.03% F.S. / 10℃
Input Resistance750±10Ω
Input resistance700±5Ω
Insulation resistance≥5000MΩ/ 100VDC
Excitation Voltage10-15VDC
Temperature Compensation Range-10 ~ 60℃
Operating Temperature Range-20 ~ 65℃
Safe Overload150% F.S.
Limit Overload200% F.S.
Cable SizeØ5.2×3m
Electrical connectionRed/E+, Black/E-, Green/S+, White/S-
MaterialStainless steel or alloy steel

Dimensions

ModelRange NmφAφBφCφDφEFGHM1M2
805150/100/200146507413462323028-M68-M6
8052300/5001968011017895424028-M108-M8
80531000214100130196116434028-M108-M10

Learn More About 8050 Thin Hollow Type Reaction Torque Transducer Flange-to-Flange Mount

A Reaction Torque Transducer is a non-rotating torque transducer. It acts as a lever and a force transducer.

Disadvantages:

  • Poor dynamic response;
  • The mass of the dynamometer is actually used as a mechanical filter.
  • Inability to measure the true torque of the shaft: What you are really measuring is the torque filtered by the mass of the object being measured.
  • Bearing maintenance of the dynamometer: In order to measure the reaction torque, the dynamometer has a floating bearing.
  • Accuracy: Due to the above reasons, the accuracy of reaction torque transducers is poorer for in-line torque transducers.

Advantages:

  • High cost performance. Fewer caveats;
  • Since the torque transducer cannot rotate, there is no need to consider rotational speed. No need to change the rotating shaft
  • You do not have to break the shaft to install the torque sensor and coupling, so the cost is lower.

Torque sensors are used in a wide range of applications, but after all, the measured data are two aspects.

Torque sensors can be used to measure force. This includes both dynamic and static types of sensors.

The torque sensor can also be used to measure the rotational speed secondly. The torque sensor converts the physical change of torque into an accurate electrical signal. It is mainly used in power, and it has the characteristics of long service life, high precision, high reliability and so on.

Torque sensors are not common in our daily life, but its application is very important.

At present, the relatively mature detection method of torque sensor torque test is strain electrical measurement technology. Paste the special torsion measuring strain gauge on the measured elastic shaft with strain glue to form a strain bridge. If the working power is supplied to the strain bridge, the electrical signal of the elastic shaft torsion can be tested, which is the basic torque sensor. model.

A very important application of torque sensors is in automobiles. The torque sensor on the car checks the torsional deformation of the torsion bar and converts it into an electronic signal and transmits it to the electric power steering system under the battery. In this way, the torque sensor is very important in terms of car safety, and the quality of the torque sensor will directly affect the Determine the safety factor of driving.

Of course, torque sensors are also required in large quantities in other industries to measure various torques, rotational speeds, and mechanical power.

  1. Detection of output torque and power of rotating power equipment such as electric motors, engines, and internal combustion engines;
  2. Detection of the torque and power of fans, water pumps, gearboxes, and torque wrenches;
  3. Detection of torque and power in railway locomotives, automobiles, tractors, airplanes, ships, and mining machinery;
  4. It can be used for the detection of torque and power in the sewage treatment system;
  5. It can be used to manufacture viscometers;
  6. It can be used in process industry and process industry;
  7. It can be used in laboratories, testing departments, production monitoring and quality control;

Torque wrench, also called torque adjustable wrench, is a kind of wrench.
They can be divided into: electric torque wrenches, pneumatic torque wrenches, hydraulic torque wrenches and manual torque wrenches according to the power source.
Manual torque wrenches can be divided into: preset type, fixed value type, dial type, digital display type, slipping type, bending type, and kilogram wrench.

The use of torque wrenches allows the operator to apply specific torque values when the tightness of screws and bolts is critical.

The most important feature of torque wrenches is that they can be set to a torque and the torque is adjustable.

The sensor in a torque wrench is our torque transducer.

Torque can be divided into dynamic torque and static torque, which have a great impact on the final assembly of the product. Therefore, in the actual processing process, it is very important to distinguish between the two. Today we are going to tell you the difference between dynamic torque and static torque.

Dynamic torque: It is the peak value displayed in real time during the assembly process when the fastener is tightened. That is, the dynamic torque that the power tool applies to the bolt, overcoming the friction. The axial preload force for the bolts generated by the dynamic torque meets the engineering requirements for the preload force. Generally, the torque value preset by the tool or equipment is the dynamic torque value.

Static torque: refers to the torque required to overcome static friction after a fastener has been fastened and we continue to rotate in the direction of tightening. Generally, the peak torque we measure with an analog hand wrench is the static torque.

If you cannot find an answer to your question in our 8050 Thin Hollow Type Reaction Torque Transducer Flange-to-Flange Mount, you can always contact us and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 8050 Thin Hollow Type Reaction Torque Transducer Flange-to-Flange Mount, which is suitable for various static and non-continuous rotation torque value measurement fields of disc connection, drilling rig and industrial automation. We offer more than 10 types of Reaction Torque Transducers. Reaction Torque Transducers can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Reaction Torque Transducer is also called static torque sensor, torque transducer. Mainly used for torque measurement in Static situations. Reaction Torque Transducer, with flange connection at both end; suitable for samll space torque measurement.

Sino-Inst’s 8050 Thin Hollow Type Reaction Torque Transducer Flange-to-Flange Mount, made in China, have good quality, with better prices. Our Thin Hollow Type Reaction Torque Transducers are widely used in China, India, Pakistan, USA and other countries .

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Thin Hollow Type Reaction Torque Transducer, level sensors, or other equipment, please give us a call.

Request a Quote

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56 Micro Reaction Torque Sensor | For Small Range, Tight Spaces

56 Micro Reaction Torque Sensor is a small range static torque sensor specially designed for small installation space. There are mounting flanges on the bottom of both ends. Small size, suitable for small and compact spaces. Low range static torque measurement, 0-0.1-20N.m optional. Applications include fastener testing, engine testing, automotive and aerospace engine testing, automotive brake testing, and prosthetic limb testing, among others.

Features of 56 Micro Reaction Torque Sensor

  • Easy integration into OEM applications
  • Designed for Torque Calibration
  • Aluminum or stainless steel construction
  • Mechanical structure with overload protection
  • Metal foil strain gauge technology.
  • Small size, convenient installation with flange structure
  • Stainless steel or aluminum alloy structure, high precision, good stability.
  • Static torque test in preparation, torque wrench and other torque testing equipment;
  • Small size, suitable for small and compact spaces
  • Low range static torque measurement, 0-0.1-20N.m optional
  • Torque can be measured in both positive and negative directions

Technical Parameters

ParameterTechnical specifications
Range0~0.1, 0..2,0.5,,1,2,3,5,10,20 Nm
Sensitivity1.5±10% mV / V
Zero Output±1% F.S.
Non-linearity±0.1, 0.3% F.S.
Hysteresis≤±0.05% F.S.
Repeatability≤±0.05% F.S
Creep≤±0.03% F.S/30min
Temperature Sensitivity Drift0.03% F.S. / 10℃
Zero Temperature Drift0.03% F.S. / 10℃
Input Resistance350,750±10Ω
Input resistance350,700±5Ω
Response Frequency100μS
Insulation resistance≥5000MΩ/ 100VDC
Excitation Voltage10VDC(9-15VDC)
Temperature Compensation Range-10 ~ 60℃
Operating Temperature Range-20 ~ 65°C
Safe Overload150% F.S.
Limit Overload200% F.S.
Cable SizeØ5.2×3m
Electrical connectionRed/E+, Black/E-, Green/S+, White/S-
MaterialAluminum, stainless steel or alloy steel
Other requirementsCustomized available

Dimensions

Learn More About 56 Micro Reaction Torque Sensor | For Small Range, Tight Spaces

Torque sensor, also known as torque sensor, torque sensor, torque sensor, torque meter. It is divided into two categories: dynamic and static. Among them, dynamic torque sensor can also be called torque sensor, torque speed sensor, non-contact torque sensor, rotational torque sensors etc.

Torque sensors are the detection of torsional torque on various rotating or non-rotating mechanical parts. Torque sensors convert physical changes in torque into precise electrical signals.

Torque sensors can be used in the manufacture of viscometers, electric (pneumatic, hydraulic) torque wrenches. It has the advantages of high precision, fast frequency response, good reliability, and long life.

Torque sensors are used in a wide range of applications, but after all, the measured data are two aspects.

Torque sensors can be used to measure force. This includes both dynamic and static types of sensors.

The torque sensor can also be used to measure the rotational speed secondly. The torque sensor converts the physical change of torque into an accurate electrical signal. It is mainly used in power, and it has the characteristics of long service life, high precision, high reliability and so on.

Torque sensors are not common in our daily life, but its application is very important.

At present, the relatively mature detection method of torque sensor torque test is strain electrical measurement technology. Paste the special torsion measuring strain gauge on the measured elastic shaft with strain glue to form a strain bridge. If the working power is supplied to the strain bridge, the electrical signal of the elastic shaft torsion can be tested, which is the basic torque sensor. model.

A very important application of torque sensors is in automobiles. The torque sensor on the car checks the torsional deformation of the torsion bar and converts it into an electronic signal and transmits it to the electric power steering system under the battery. In this way, the torque sensor is very important in terms of car safety, and the quality of the torque sensor will directly affect the Determine the safety factor of driving.

Of course, torque sensors are also required in large quantities in other industries to measure various torques, rotational speeds, and mechanical power.

  1. Detection of output torque and power of rotating power equipment such as electric motors, engines, and internal combustion engines;
  2. Detection of the torque and power of fans, water pumps, gearboxes, and torque wrenches;
  3. Detection of torque and power in railway locomotives, automobiles, tractors, airplanes, ships, and mining machinery;
  4. It can be used for the detection of torque and power in the sewage treatment system;
  5. It can be used to manufacture viscometers;
  6. It can be used in process industry and process industry;
  7. It can be used in laboratories, testing departments, production monitoring and quality control;

Classification of torque sensors:

  1. Dynamic torque sensor/rotary torque sensor

Dynamic Torque Transducers/Rotary Torque Transducers are used in applications where torque measurements must be made on rotating shafts, engines or stationary motors. In this case the transducer must rotate on a straight line attached to the shaft. Dynamic torque transducers are equipped with slip rings or wireless electronics that transmit torque signals while rotating (non-contact transducers).

Dynamic torque transducers/rotary torque transducers are often used as test tools for electric motors, torque measuring tools, turbines and generators to measure rotational torque.

Shaft-to-shaft rotary torque sensors are also used for feedback control, monitoring torque, analyzing test bench efficiency, and torque measurement on rotating shafts using strain gauges.

A dynamic torque sensor/rotary torque sensor is also an important part of a dynamometer. Because it provides torque measurement and angular velocity (RPM). The output power can be easily calculated. Therefore, the electromechanical efficiency of the motor or engine can be accurately calculated.

  1. Static torque sensor

In some applications, a static torque sensor can be used to measure the torque measurement made by an in-line rotary sensor at the point where the torque is transmitted to the ground (static torque measurement).

A reaction torque meter has two mounting flanges (flange-to-flange sensor). One face is fixed to the ground or to a rigid structural member. The other face is fixed to the rotating shaft or rotating element. Rotation creates shear forces between the flanges. This shear force is captured by a foil strain gauge attached to the sensor beam and converted into an electrical current through a Wheatstone bridge.

For a given application, static torque sensors (also known as torque sensors) are usually less complex than rotary sensors. So cheaper than a rotary sensor. Static torque transducers are often used as torque calibration tools or torque wrench calibration tools. The static torque sensor can also be used as a miniature electric torque screwdriver, allowing engineers to obtain torque feedback in real time, or to study the applied torque during assembly.

A force torque sensor is an instrument used to measure force and/or torque. It can be used for a variety of applications, such as robotics, machine vision, control systems, and force feedback applications. Force torque sensors come in a variety of shapes and sizes, depending on the application they are intended for. They can be used to detect changes in force or torque, provide force feedback to a control system, and measure the force applied or transferred in an application.

Overall, force torque sensors are invaluable tools for measuring force and torque in industrial environments. They provide accurate force measurements and force feedback, helping improve productivity and safety in any application. By utilizing the right force torque sensor, companies can ensure they have access to the most reliable force measurements available.

If you cannot find an answer to your question in our 56 Micro Reaction Torque Sensor | For Small Range, Tight Spaces, you can always contact us and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 56 Micro Reaction Torque Sensor | For Small Range, Tight Spaces. We offer more than 10 types of Micro Reaction Torque Sensors. Micro Reaction Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Micro Reaction Torque Sensor is also called reaction static torque sensor, torque transducer. Mainly used for torque measurement in Static situations. Micro Reaction Torque Sensor, with flange connection at both end; suitable for samll static torque measurement.

Sino-Inst’s Micro Reaction Torque Sensors, made in China, have good quality, with better prices. Our Reaction Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Micro Reaction Torque Sensor, level sensors, or other equipment, please give us a call.

Request a Quote

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2150 Dual Range Static Torque Sensor | Flange to Flange

2150 Dual Range Static Torque Sensor is also known as large and small range torque transducer. It can measure both large and small dual range static torques. One end has a key flange connection and the other end has a flange connection. It is suitable for the measurement of both large and small static torques. Dual range static torque transducers are also known as motor torque transducers, mechanical torque transducers, torque testers torque transducers.

Features of 2150 Dual Range Static Torque Sensor

  • The resistance strain is an integrated product composed of sensitive components and integrated circuits, with high precision and stable performance
  • Measuring range: 0-20-5000N.m optional
  • Torque can be measured in both positive and negative directions
  • Keyed flange connection at one end and flange connection at one end
  • Suitable for measurement of large and small dual-range static torque

Technical Parameters

ParametersTechnical indicators
Range0-20,100,1000,5000Nm
Sensitivity1.5±10% mV / V
Zero output±2% F.S.
Non-linearity±0.1,0.3% F.S.
Hysteresis≤±0.05% F.S.
Repeatability≤±0.05% F.S
Creep≤±0.03% F.S/30min
Temperature sensitivity drift0.03% F.S. / 10℃
Zero Temperature Drift0.03% F.S. / 10℃
Input Resistance750±10Ω
Input resistance700±5Ω
Insulation resistance≥5000MΩ/ 100VDC
Excitation Voltage10-15VDC
Temperature Compensation Range-10 ~ 60℃
Operating Temperature Range-20 ~ 65℃
Safe Overload150% F.S.
Limit Overload200% F.S.
Cable SizeØ5.2×3m
Electrical ConnectionRed/E+, Black/E-, Green/S+, White/S-
MaterialStainless steel or alloy steel

Dimensions

ModelSmall range NmLarge range NmφAφDφEφFφGBCPφRφHφN1φN2TM
21502050015898782712074403601388-φ118-φ17103-M10 Deep 18
215130100015898782712074403601388-φ118-φ17103-M10 Deep 18
215210030001951088937142100523701658-φ178-φ25166-M10 Deep 18
215315040001951088937142100523701658-φ178-φ25166-M10 Deep 18

Learn More About 2150 Dual Range Static Torque Sensor | Flange to Flange

The traditional speed torque sensor has only a single range. When performing a small torque test, the test error will be much greater than the instrument calibration error, resulting in no reference value for the test results.

In response to this problem, torque sensor manufacturers divide the large-range torque sensor hardware into dual-range. When the motor test system performs small torque testing, switch the test range to the small-range file. The advantage of this is to make the test more accurate.

Definition of rated range: within the range of the marked parameters. The sensor is designed to measure the upper limit of the torque value.

Measuring range: For example, the measuring range of a sensor with a rated range of 10NM is 0~10 Nm. The measuring range of a sensor with a rated range of 20N-M is 0~20NM.

Accuracy level: The relative accuracy is based on the rated range. For the same type of sensor, the relative accuracy is generally the same. For example, for a sensor with an accuracy of 0.2%, the range of 50NM and 100NM are both 0.2% accuracy level.

Accuracy: Accuracy can be understood as: accuracy = accuracy grade * rated range. Here we can see that the smaller the range of the same sensor, the higher the accuracy. Use the same type of static torque measuring sensor with a range of 100NM and 50NM to measure a torque of 20NM. The sensor with a range of 50Nm has better accuracy than a sensor with a range of 100Nm.

Service life: Use the same type of torque sensor with a range of 100 Nm and 50NM to measure the torque of 50NM. The torque sensor of 50 Nm can be understood as full-load work. The torque sensor of 100 Nm is not full-load work. The range is A 100NM torque sensor has a longer service life than a 50NM torque sensor.

If you cannot find an answer to your question in our 2150 Dual Range Static Torque Sensor | Flange to Flange, you can always contact us and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 2150 Dual Range Static Torque Sensor | Flange to Flange. We offer more than 5 types of Dual Range Static Torque Sensor.

The dual-range static torque sensor is also called the large and small range torque sensor, which can measure the large and small dual-range static torque at the same time.

Static Torque Sensor is also called reaction torque sensor, torque transducer. Mainly used for torque measurement in Static situations. Static Torque Sensor with key shaft connection at both end; suitable for static torque measurement.

Sino-Inst’s Dual Range Static Torque Sensors, made in China, have good quality, with better prices. Our Dual Range Static Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Dual Range Static Torque Sensor, level sensors, or other equipment, please give us a call.

Request a Quote

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120 Reaction Torque Sensor for Torque Wrench-Motor-Engine

120 Reaction Torque Sensor is made of stainless steel or alloy steel. Used for Torque Wrench-Motor-Engine static torque measurement, 0-30-150N.m optional. Sino-Inst supplies various reaction torque sensors and supports customization.

Features of 120 Reaction Torque Sensor

  • The resistance strain is an integrated product composed of sensitive components and integrated circuits. High precision and stable performance
  • Small size, suitable for small and compact spaces
  • Static torque measurement, 0-30-150N.m optional
  • Torque can be measured in both positive and negative directions
  • Both ends are keyway links, easy to install
  • Support customization

Technical Parameters

ParametersTechnical indicators
Range0~30,50,100 150 Nm
Snsitivity1.5±10% mV/V
Zero output±1%F.S.
Non-linear±0.1, 0.3% F.S.
Hysteresis≤±0.05% F.S.
Repeatability≤±0.05% F.S.
Creep≤±0.03% F.S/30min
Temperature Sensitivity Drift0.03% F.S. / 10℃
Zero temperature drift0.03% F.S. / 10℃
Input resistance350,750±10Ω
Input resistance350,700±5Ω
Response frequency100μS
Insulation resistance≥5000MΩ/100VDC
Excitation voltage10VDC (9-15VDC)
Temperature Compensation Range-10 ~ 60℃
Range of working temperature-20 ~ 65℃
Safety overload150% F.S.
Extreme overload200% F.S.
Cable sizeØ5.2×3m
Electrical connectionsRed/E+, Black/E-, Green/S+, White/S-
MaterialAluminum, stainless steel or alloy steel
Other requestcustomizable

Dimensions

Learn More About 120 Reaction Torque Sensor for Torque Wrench-Motor-Engine

Static torque: After the bolt being tightened stops, the maximum torque achieved by overcoming static friction along the tightening direction is the static torque. Generally, the peak torque we measure with a pointer manual wrench is the static torque.

Typically in an assembly plant, dynamic torque is used during assembly using tool power tools. The torque set on constant torque tools and nutrunners is dynamic torque. The torque measured by the pointer wrench is the static torque. The static torque is generally the basis for the quality inspection department to inspect the assembly quality.

Static Torque: Torque at which the load on the motor shaft does not change as the system accelerates or decelerates.

Torque sensor, also known as torque sensor, torque sensor, torque sensor, torque meter. It is divided into static and external categories. Static torque sensor can also be called torque sensor, torque speed sensor, non-contact torque sensor, rotational torque sensor, etc. .

The static torque sensor is a device that converts the strain caused by the twisting torque into a linearly related electrical signal based on the internal resistance and strain mechanism. Smooth and reliable.

This external point in the static torque sensor means that the controller does not participate in the determination of the relative velocity of the TPU. It is used in testing systems such as testing instruments and uniform motion torque testing. It is praised by customers for its excellent reliability, high measurement precision and high price.

One side of the reaction torque sensor (shaft or union or square head) has no relative speed to the other. When the torque is released, the controller structure will have a relative speed tendency, causing the beam to bend. Facilitating the strain gauges attached to the beam in accordance with It must be bent relative to the number, and then the internal resistance of the strain gauge increases or decreases linearly.

After there is external power distribution, and the full bridge formed inside the controller performs compensation for parameters such as temperature, zero point, and sensitivity, it outputs differential mv (millivolt) current signals. The signal size follows the linear change of the torque size.

Read more about: Torque Transducer Measurement Principle

Torque wrench can detect bolt torque by tightening method and loosening method.
Set the value of the torque wrench according to the technical requirements, and then use the torque wrench to tighten the nut.
When the preset value is reached, a click will be heard. It proves that the fastening force has been reached.

The following is the specific information of the torque wrench to detect the bolt torque:

  1. Tightening method: Use a torque wrench to continue tightening. The instantaneous reading of the bolt movement is the instantaneous reading as the bolt changes from static friction to kinetic friction. This method takes a little training.
  2. Loosening method: Draw a line between the bolt and the mechanism, loosen the bolt about 90 degrees with a torque wrench, and then tighten the bolt so that it is aligned with the marked line for instant reading.

When the existing torque sensor is used, it is mostly used for precision torque measurement. After long-term use, mechanical fatigue often occurs. Therefore, calibration and testing must be carried out.

Calibration method and steps of torque sensor:

  1. Calibration preparation: Calibration tools (weight assembly, torque connector (for folding testing machine), enamel plate (for automatic torque machine), rotating testing machine, torque handle).
  2. Turn on the industrial control host. Open the test software. Make sure the connection between the pressure sensor and the motion card is stable. The value jumps within the error range (0.01gf.cm-0.03gf).
  3. Assemble the auxiliary connector.
  4. Open the software and select the range corresponding to the sensor. Then open the calibration sensor interface and clear the value when the sensor has no load.
  5. Select the appropriate weight according to the range of the sensor. Select a small weight for a sensor with a small range, and a large weight for a large range. For example, 2N.m chooses 200g, 100g weights, 50N.m chooses 500g, 1kg weights. Tie the weights to one end of the connecting piece. Hang the rope on one end of the pulley along the groove circle of the standard piece. Keep it free The external contact state is stable.
  6. Click Calibrate on the software calibration interface, enter the torque value of the calibration weight (gravity*arm), and click OK.
  7. Change the direction to wind the weight, and check the reverse force value. If the difference is large (>0.5gf.cm), take the mean value of the positive and negative force values.
  8. Record the calibration date, and the tool fills in the device sensor calibration record form.
  9. The calibration cycle is generally one year. If it is repaired or adjusted during use, it must be recalibrated.

If you cannot find an answer to your question in our 120 Reaction Torque Sensor for Torque Wrench-Motor-Engine, you can always contact us and we will be with you shortly.

What is the relationship and difference between bolt dynamic torque and static torque?

Anyone who understands the bolt fastening assembly process knows that torque is divided into dynamic torque and static torque. For parts assembly, the dynamic torque is the process input of the engineering R&D department to the manufacturing process. It is not a requirement for the tightening result. The manufacturing process department sets the parameters of the electric tightening gun according to the torque value on the drawing. The peak value displayed on the electric tightening gun at the end of tightening is the dynamic torque.

So the question is, when the electric gun reaches the set torque, how do we know that the bolt or nut has been really tightened and meets the requirements? At this time, the concept of static torque appeared, and regular spot checks should be done during the production process.

For power battery products, this static torque is particularly important. Especially the high-voltage connection part inside the power battery. If the tightening is not in place, it will cause excessive contact internal resistance. During the high-power charging and discharging process of the battery, the contact part will generate a lot of heat. likely to cause thermal runaway. Cause the battery and even the vehicle to burn.

Therefore, the use of dynamic torque and static torque can classify and accurately control torque. The professional explanation of dynamic torque and static torque is as follows:

Dynamic torque is the torque value (range) given by the designer from a technical point of view. Install a dynamic torque transducer on the assembly tool. The peak torque measured by the torque sensor while the bolt is being tightened is the measurement of dynamic torque. For example, the torque at stop set by the electric screwdriver and the fixed torque air trigger and the torque when the preset torque wrench makes a “click” sound after rotating more than 270°.

Static Torque (Static Torque) is the frictional torque when the threaded fasteners in the tightened state continue to be tightened and the rotation between the threaded surfaces has just occurred. To measure, place a direct-reading torque wrench on the freshly tightened fastener. Move smoothly, continuously and evenly in the tightening direction. Apply torque to the torque wrench. until the fastener just begins to turn. The maximum torque indicated during the first few degrees of rotation is a static torque measurement. For example, when using a dial-type torque wrench or a digital-display torque wrench to check the tightening degree of threaded fasteners, memorize the torque indicated by the pointer or the display.

There is a regular mathematical model relationship between dynamic torque and static torque, which varies depending on the connection state. According to statistical laws and years of experience in the automotive industry, the following three relationships are summarized.

a. Soft connection: Static torque is lower than dynamic torque.
b. Hard coupling: Static torque is higher than dynamic torque.
c. Joint joint: Static torque approaches dynamic torque.

The difference between dynamic torque and static torque is mainly in the purpose of measurement. In general, the purpose of dynamic torque measurement is to ensure that the torque during the tightening process is qualified. The purpose of the static torque measurement is to verify whether the dynamic process is subject to variation. At the same time, it ensures the reliability of the clamping force after tightening.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 120 Reaction Torque Sensor for Torque Wrench-Motor-Engine. We offer more than 20 types of Reaction Torque Sensors. Reaction Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Reaction Torque Sensor is also called reaction static torque sensor, torque transducer. Mainly used for torque measurement in Static situations. Reaction Torque Sensor, with key shaft connection at both end; suitable for static torque measurement.

Sino-Inst’s Reaction Torque Sensors, made in China, have good quality, with better prices. Our Reaction Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Reaction Torque Sensor, level sensors, or other equipment, please give us a call.

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12 Reaction Torque Sensor for Micro Range | 0~0.1,0.2,0.5,1,2,3Nm

12 reaction torque sensor is specially used for small range static torque measurement. 0~0.1, 0.2, 0.5, 1, 2, 3Nm optional. Both ends are connected by optical axis, which is easy to install. Typical applications: Reaction torque measurement on extruders, test bench applications, screwdriver testing, determination of bearing friction torque.

Features of 12 Reaction Torque Sensor for Micro Range

  • The resistance strain is an integrated product composed of sensitive components and integrated circuits;
  • High precision and stable performance
  • Small size, suitable for small and compact spaces
  • Low range static torque measurement, 0-0.1-3N.m optional
  • Can measure the torque in both directions
  • Both ends are optical axis links, easy to install
  • Using advanced technology and production equipment, it can perfectly replace the products of major brands.

Technical Parameters

ParametersTechnical indicators
Range0~0.1, 0.2,0.5,1,2,3Nm
Sensitivity1±10% mV/V
Zero output±1% F.S.
Nonlinear±0.1, 0.3% F.S.
Hysteresis≤±0.05% F.S.
Repeatability≤±0.05% F.S
Creep≤±0.03% F.S/30min
Temperature Sensitivity Drift0.03% F.S. / 10℃
Zero temperature drift0.03% F.S. / 10℃
Input resistance350,750±10Ω
Input resistance350,700±5Ω
Response frequency100μS
Insulation resistance≥5000MΩ/100VDC
Excitation voltage10VDC (9-15VDC)
Temperature Compensation Range-10 ~ 60℃
Range of working temperature-20 ~ 65℃
Safe overload150% F.S.
Extreme overload200% F.S.
Cable sizeØ5.2×3m
Electrical connectionsRed/E+, Black/E-, Green/S+, White/S-
MaterialAluminium, stainless or alloy steel
Other requestcustomizable

Dimensions

Learn More About 12 Reaction Torque Sensor for Micro Range

The torque sensor product is estimated to be very unfamiliar to the public. But it is an essential material for some products. This product is a testing instrument. It is to detect the torque of various rotating or non-rotating mechanical parts.

Torque sensor is a commonly used detection instrument, which is divided into two categories: dynamic and static. Dynamic torque sensors may also be referred to as torque sensors, torque speed sensors, non-contact torque sensors, rotational torque sensors, and the like.

Sino-Inst is a manufacturer of load cells, acceleration sensors, multi-axis force sensors, torque sensors, vibration sensors, displacement sensors, inclination sensors, and pressure sensors.

Read more about: Types Of Torque Transducers

There are a few things to consider when choosing the right torque sensor for your application.

The first is the range of torque that needs to be measured.

For example, a low-torque sensor would be suitable for measuring the torque of a small motor, while a high-torque sensor would be more appropriate for measuring the torque of a large machine.

The second consideration is the accuracy of the torque measurement.

For most applications, a high degree of accuracy is not required, but for some applications, such as medical devices or precision machinery, it is essential.

The third consideration is the response time of the sensor.

Some sensors have a faster response time than others, so if you need to measure the torque of a rapidly rotating object, you will need to choose a sensor with a fast response time.

Finally, you should consider the price of the sensor.

There are many different types of torque sensors on the market, and they vary widely in price. You should choose a sensor that fits your budget and meets your needs.

A torque sensor is a device used to measure various torques, rotational speeds and mechanical power. It converts the physical changes of torque into precise electrical signals. So where is the measuring instrument mainly used? Which areas need torque sensors? The scope is very wide. Let’s take a look at it below.

  • Detection of output torque and power of rotating power equipment such as electric motors, engines, and internal combustion engines;
  • Torque and power detection of fans, water pumps, gearboxes, and torque wrenches;
  • Torque and power detection in railway locomotives, automobiles, tractors, airplanes, ships, and mining machinery;
  • It can be used for torque and power detection in sewage treatment system;
  • Can be used to manufacture viscometers;
  • Can be used in process and process industries;
  • It can be applied in laboratories, testing departments as well as production monitoring and quality control.

In addition to the above, torque sensors are also used in many other fields. I will not explain them one by one here.

If you cannot find an answer to your question in our 12 Reaction Torque Sensor for Micro Range, you can always contact us and we will be with you shortly.

More Featured Reaction Torque Sensors For Sale

Sino-Inst is a manufacturer of 12 Reaction Torque Sensor for Micro Range | 0~0.1,0.2,0.5,1,2,3Nm. We offer more than 20 types of Reaction Torque Sensors. Reaction Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Reaction Torque Sensor is also called static torque sensor, torque transducer. Mainly used for torque measurement in Static situations. Reaction Torque Sensor, for Micro Range, 0~0.1,0.2,0.5,1,2,3Nm, suitable for small static torque measurement.

Sino-Inst’s Reaction Torque Sensors, made in China, have good quality, with better prices. Our Reaction Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Reaction Torque Sensor, level sensors, or other equipment, please give us a call.

Request a Quote

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32 Static Torque Sensor with External Square Key-Flange Connection

32 Static torque sensor with single flange outer square torque sensor is suitable for measurement and control of static, non-continuous rotation torque value. Connect one end of the sensor to the device under test with a flange or connecting sleeve, and fix or apply force on the other end. Selectable transmitter output: 0-5V or 0-10V, 4-20mA or 0-10mA. Application: Torque wrench torque sensor. Can be used in laboratories, testing departments. Production monitoring and quality control in the process and process industries.

Features of 32 Static Torque Sensor with External Square Key-Flange Connection

  • It is an all-in-one product consisting of resistance-strain sensitive element and integrated circuit. High precision and stable performance
  • Measuring range: 0-20-500N.m optional
  • Can measure torque in both positive and negative directions
  • One end is the outer quadrilateral key link, one end is the flange link
  • Applicable to the measurement of static torque
  • Using advanced technology and production equipment, perfect replacement for major brand products
  • Optional transmitter output: 0-5V or 0-10V 4-20mA or 0-10mA

Technical Parameters

ParametersTechnical indicators
Range0~20,50,100,200,300,500Nm
Sensitivity1.5±10% mV/V
Zero output±1% F.S.
Nonlinear±0.1, 0.3% F.S.
Hysteresis≤±0.05% F.S.
Repeatability≤±0.05% F.S
Creep≤±0.03% F.S/30min
Temperature Sensitivity Drift0.03% F.S. / 10℃
Zero temperature drift0.03% F.S. / 10℃
Input resistance350,750±10Ω
Input resistance350,700±5Ω
Response frequency100μS
Insulation resistance≥5000MΩ/100VDC
Excitation voltage10VDC (9-15VDC)
Temperature Compensation Range-10 ~ 60℃
Range of working temperature-20 ~ 65℃
Safe overload150% F.S.
Extreme overload200% F.S.
Cable sizeØ5.2×3m
Electrical connectionsRed/E+, Black/E-, Green/S+, White/S-
MaterialStainless or Alloy Steel
Other requestcustomizable

Dimensions

Learn More About 32 Static Torque Sensor with External Square Key-Flange Connection

  • The detection of the output torque and power of rotating power equipment such as electric motors, engines and internal combustion engines.
  • The detection of torque and power in fans, pumps, gearboxes, torque plate handlers.
  • Detection of torque and power in railroad locomotives, automobiles, tractors, aircraft, ships, mining machinery.
  • can be used in the detection of torque and power in sewage treatment systems.
  • Can be used in the manufacture of viscometers.
  • can be used in the process and process industries.
  • Durability testing of components, testing of torque capacity of products;
  • Calibration of tightening or torsion tools, production line torque control, etc.

Option A:
You connect to PLC or other equipment, which can accept pulse signals. Just buy the torque sensor directly;

Option B:
When you connect PLC or other equipment, you need to accept analog signals. Requires purchase of torque sensor + transmitter.
You need to confirm that it is “measured torque value + speed value”. Both are measured, then choose a two-in two-out transmitter.
If it is “speed value” or “torque value”, only one of them is measured. Then the transmitter is built into the dynamic torque sensor and can be measured;

Option C:
If you need to connect the display, three display meters can be provided. It can display three kinds of torque value, speed value and power.

Torque sensors are mainly used to measure various torques, rotational speeds and mechanical efficiencies. It converts the change of torque into an electrical signal, and its accuracy is related to the accuracy of the test system.

Its main feature is that it can measure not only static torque, but also rotating torque and dynamic torque;
And the detection accuracy is high, the stability is good, and the anti-interference is strong;
The forward and reverse torque can be continuously measured without repeated zero adjustment, and there are no wear parts such as conductive rings. Can run at high speed for a long time;
It outputs high-level frequency signals that can be directly sent to the computer for processing.

Let’s take a brief look at the commonly used torque sensors.

Non-contact torque sensor

Non-contact torque sensors are also dynamic torque sensors. Also known as torque sensor, torque speed sensor, rotational torque sensor, etc.

Its input shaft and output shaft are connected by a torsion bar, and there are splines on the input shaft. There is a keyway on the output shaft.

When the torsion bar is twisted by the rotational moment, the relative position of the spline and the keyway is changed. The change in their relative displacement is the torsion of the torsion bar.

This process makes the magnetic induction intensity on the spline change, which is converted into a voltage signal through the coil.

Non-contact torque sensors are characterized by long life, high reliability, less wear and tear, less time delay, less influence by the shaft, and are widely used.

Strain Gauge Torque Transducers

Strain gauge torque transducers use strain gauge technology. Its principle is to use the elastic shaft and paste the strain gauge to form a measuring bridge. When the elastic shaft is slightly deformed by the torque, the resistance value of the bridge will change. Then the electrical signal changes to realize the measurement of torque.

The strain gauge torque sensor is characterized by high resolution, small error, large measurement range, low price, easy selection and mass use.

Phase difference torque speed sensor

The torsion sensor is a torsion angle phase difference sensor. Its principle is to investigate the magnetoelectric phase difference torque measurement technology. Only two sets of gears with the same number of teeth, shapes and installation angles are installed on both ends of the elastic shaft, and a proximity sensor is installed on the outside of the gears. When the elastic shaft rotates, the waveforms of the two sets of sensors are out of phase to calculate the torque.

Its characteristic is mainly to realize the non-contact transmission of torque signal. The detected signal is a digital signal and the rotation speed is high. However, such a torque sensor is bulky. The performance at low revs is not ideal. Therefore, the application is not very extensive.

In addition, high-performance wireless torque sensors are more commonly used. It is combined with wireless communication technology to realize the wireless transmission of data.

What is the difference between static and dynamic torque sensors?
In fact, the difference between the two is relatively large, mainly in the sampling rate of the instrument panel.

Dynamics is often where strong changes in torque are detected. Thereby a capture torque or torque estimation needs to be performed. It is usually common in electric wrenches, motor output torque, and diesel engine output torque.

Static data torque sensors are used to detect sluggish changes in torque. The sampling rate is generally less than 50 times/sec. Often used to check the static load torque of a manual torque wrench. This sensor is not widely used. It is only suitable for system testing software such as testing machine and static torque detection.
  
In contrast, dynamic torque sensors are widely used. It can be applied to large tractors, trolleys, airports and various types of ships. It is also possible to terminate the measurement of torque in mining equipment. It can also be used in wastewater treatment system software. In industrial production, there are also a variety of rotating electromechanical equipment output torque and power detection, common are motors, gas turbines and so on.

It can be seen that there is still a significant difference between the static data and the dynamic torque sensor. Especially in terms of scope of application, products that are basically dynamic are better. Use more diverse.

Of course, different sensors will naturally have their own characteristics. Therefore, the choice should also be determined according to the actual use. With the development and continuous improvement of the automatic control system. There will be higher requirements for the accuracy requirements, corresponding speed and reliability of torque sensors.

A torque sensor is a device that detects physical changes in torque. It has two categories of dynamic and static. Generally used in viscometers, electric wrenches.

What are the installation requirements and steps of the torque sensor?

Installation requirements:

  1. The torque sensor can be installed horizontally or vertically.
  2. Connected by elastic pin coupling or rigid coupling.
  3. The middle part of the sensor cannot be rigidly fixed and requires flexible connection.
  4. The axial concentricity of power equipment, sensors and load equipment should be less than Φ0.03mm.
  5. When the sensor is used vertically, there should be a support baffle at the input end and output end, so that the sensor is not affected by the gravity of the power supply and the load, so as to ensure the measurement accuracy.

Installation steps:

  1. Determine the distance between the prime mover and the load according to the connection form of the shaft and the length of the torque sensor. Adjust the distance between the prime mover and the shaft. With respect to the load on the reference plane, the coaxiality of their axes is less than Φ0.03mm. Fix the prime mover and load on the reference plane.
  2. Install the couplings on their respective shafts.
  3. Adjust the distance between the torque sensor and the reference plane. Make the coaxiality between the shaft and the prime mover and the load shaft wire less than Φ0.03mm. And fix the torque sensor on the reference plane.
  4. Tighten the coupling and the installation is complete.

If you cannot find an answer to your question in our 32 Static Torque Sensor with External Square Key-Flange Connection, you can always contact us and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 32 Static Torque Sensor with External Square Key-Flange Connection. We offer more than 20 types of Static Torque Sensors. Static Torque Sensors can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Static Torque Sensor is also called reaction static torque sensor, torque transducer. Mainly used for torque measurement in Static situations. Static Torque Sensor, External Square Key-Flange Connection, suitable for static torque measurement.

Sino-Inst’s Static Torque Sensors, made in China, have good quality, with better prices. Our Static Torque Sensors are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Static Torque Sensorr, level sensors, or other equipment, please give us a call.

Request a Quote

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22 Static Torque Transducer with Internal Square-Flange Connection

22 Static Torque Transducer, one end flange, one end square key connection. It has been praised by users for its excellent stability, higher measurement accuracy, higher cost performance and simpler monitoring methods. The measuring elastic body of the sensor does not participate in the relative motion. The testing elastic body is subjected to the relative reaction force. During installation, one end is fixed and the other end is subjected to force.

Features of 22 Static Torque Transducer with Internal Square-Flange Connection

  • Suitable for detecting torque values of non-rotating bodies. Suitable for measuring static torque;
  • It can enter the working state when it is turned on, without the preheating process;
  • The forward and reverse torque can be continuously measured without repeated zero adjustment;
  • Small size, light weight and easy installation;
  • The sensor can be used independently from the secondary instrument. As long as the +24V power supply is provided according to the pin number of the socket, it can output current, voltage or frequency signals whose impedance is proportional to the torque;
  • Measuring range: 0-0.2-10KNm optional;
  • One end is a key (through slot) link and one end is a flange link;

Technical Parameters

ParametersTechnical indicators
Measuring range0-1,2,5,10KNm
Sensitivity1.5±10% mV/V
Zero output±1% F.S.
Non-linear±0.1, 0.3% F.S.
Hysteresis≤±0.05% F.S.
Repeatability≤±0.05% F.S
Creep≤±0.03% F.S/30min
Temperature Sensitivity Drift0.03% F.S. / 10℃
Zero temperature drift0.03% F.S. / 10℃
Input resistance350,750±10Ω
Input resistance350,700±5Ω
Response frequency100μS
Insulation resistance≥5000MΩ/100VDC
Excitation voltage10VDC (9-15VDC)
Temperature Compensation Range-10 ~ 60℃
Range of working temperature-20 ~ 65℃
Safe overload150% F.S.
Extreme overload200% F.S.
Cable sizeØ5.2×3m
Electrical connectionsRed/E+, Black/E-, Green/S+, White/S-
MaterialAluminium, stainless or alloy steel
Other requestCustomizable

Dimensions

ModelRangeφAφBφCDEFKLNSPM
22A0-1000Nm995080155206553251620444-φ10.5
22B0-1000Nm98508090153333251620444-φ10.5
22C0-2000Nm12575105150206260302025.567.58-φ12.5
22D0-5000Nm12575105150206260302040.567.58-φ12.5
22E0-10000Nm1909816022030120110702-2855788-φ19

Learn More About 22 Static Torque Transducer with Internal Square-Flange Connection

The static torque sensor is an instrument that converts the strain generated by the torsional moment into an electrical signal with a linear relationship according to the principle of resistance strain. The product has mature manufacturing technology, complete varieties, wide range, high precision, and stable and reliable performance.

This static in a static torque sensor means that the measuring elastomer of the sensor does not participate in relative motion.

It is widely used in testing machines, static torque detection and other test systems. It is praised by users for its excellent stability, high measurement accuracy and high cost performance.

What is the difference between static data and dynamic torque sensors? In fact, the difference between the two is relatively large, mainly in the sampling rate of the instrument panel.

Dynamics is often where strong changes in torque are detected. Thereby a capture torque or torque estimation needs to be performed. It is usually common in electric wrenches, motor output torque, and diesel engine output torque.

Static data torque sensors are used to detect sluggish changes in torque. The sampling rate is generally less than 50 times/sec. Often used to check the static load torque of a manual torque wrench. This sensor is not widely used. It is only suitable for system testing software such as testing machine and static torque detection.
  
In contrast, dynamic torque sensors are widely used. It can be applied to large tractors, trolleys, airports and various types of ships. It is also possible to terminate the measurement of torque in mining equipment.

In addition, it can also be used in wastewater treatment system software. In industrial production, there are also various output torque and power detection of rotating electromechanical equipment. Common ones are electric motors, gas turbines, etc.

It can be seen that there is still a significant difference between the static data and the dynamic torque sensor. Especially in terms of scope of application, products that are basically dynamic are better and more diversified in use.

Of course, different sensors naturally have their own characteristics. Therefore, it is necessary to decide according to the actual use when choosing. With the development and continuous improvement of the automatic control system, there will be higher requirements for the accuracy requirements, corresponding speed and reliability of the torque sensor.

Torque sensors are divided into two categories: dynamic and static. It is the detection of torsional moment perception on various rotating or non-rotating mechanical parts.

Before selecting a torque sensor, it is first necessary to have a rough judgment on the torque to be measured. Static torque sensors are only suitable for static, non-continuous rotation torque measurement.

For torque measurements that rev too quickly or rotate beyond the 360-degree range, only dynamic torque sensors can be selected.

Another problem is that the price of static and dynamic torque sensors is very different. Therefore, if the static torque sensor can be used for measurement, the static torque sensor is preferred.

After selecting the category of the torque sensor, the rest is the selection of the sensor range and measurement accuracy.
There are many kinds of torque sensor ranges, which can be divided into three types: micro range, medium range and large range. Sino-Inst torque sensor has 0 to ±5, ±10, ±20, ±50, ±100, ±200, ±300, ±500, ±1000, ±2000, ±3000, ±5000, ±10000, ±20000, Various ranges of torque sensors such as ±30,000, +50,000, +60,000 are available, covering almost all torque measurement ranges.

Again, the choice of sensor accuracy. There are generally ±%F·S, ±%F·S, ±%F·S several kinds of precision to choose from. Likewise, accuracy is proportional to price.

Another point to note is how the torque sensor outputs. There are also three kinds of analog output, namely current output, voltage output and frequency output. These can be debugged before leaving the factory according to the customer’s choice, which is convenient for customers to use on site.

If you cannot find an answer to your question in our 22 Static Torque Transducer with Internal Square-Flange Connection, you can always contact us and we will be with you shortly.

More Featured Torque Sensors For Sale

Sino-Inst is a manufacturer of 22 Static Torque Transducer with Internal Square-Flange Connection. We offer more than 20 types of Static Torque Transducers. Static Torque Transducers can measure a variety of different mechanical power, rotational speed and torque measuring devices.

Static Torque Transducer is also called reaction static torque sensor, torque transducer. Mainly used for torque measurement in Static situations. Static Torque Transducer, with Internal Square-Flange Connection, suitable for static torque measurement.

Sino-Inst’s Static Torque Transducers, made in China, have good quality, with better prices. OurStatic Torque Transducers are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a Static Torque Transducer, level sensors, or other equipment, please give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form