Top 8 Types Petroleum Flow Meters for Oil and Gas Industry

In the new era, petrochemical enterprises are facing unprecedented challenges. How to improve the production efficiency of the petroleum industry and improve the product quality is an important problem that needs to be solved urgently in front of us. The rational application of flow meters to the petrochemical industry can effectively reduce production costs. Promote the improvement of work quality and efficiency of petrochemical enterprises. However, due to the difference of fluids and different production conditions, it is necessary to choose the petroleum flow meters that meet the actual situation based on the actual production needs.

 petroleum flow meters for  Oil and Gas Industry

Top 8 petroleum flow meters for Measuring Oil and Gas

It can mainly use the principle that there is a corresponding relationship between the pressure difference and the flow rate generated when the fluid passes through the throttling device, and use the measurement of the pressure difference to achieve flow measurement.

The differential pressure type structure is relatively simple and has been widely used.

However, with the continuous emergence of various technologies, the problem of insufficient accuracy has gradually appeared in this type of instrument.

The types of differential pressure flowmeters include orifice plate, nozzle, venturi tube, etc.

The ultrasonic flowmeter uses ultrasonic waves to detect the liquid flowing inside, so as to capture the reflected waveform data and calculate the corresponding material flow.

As a non-contact flow meter, the ultrasonic flowmeter is suitable for measuring fluids that are not easy to touch and observe and large-diameter flow.

Extended Reading: Collection of Industrial Insertion Flowmeter Type

Turbine flowmeter is a kind of velocity type flowmeter. Turbine flowmeters are divided into liquid turbine flowmeters and gas turbine flowmeters.

The liquid turbine flowmeter is suitable for the measurement of various clean liquid media, but not for gas measurement.

Gas turbine flowmeter is suitable for the measurement of clean gas medium, not for steam and liquid measurement.

Extended Reading: Industrial petrol flow meters Types

Positive displacement flowmeter is also called fixed displacement flowmeter. Positive displacement flowmeters use mechanical measuring elements to continuously divide the fluid into a single known volume portion, and measure the total flow volume based on the number of times the metering chamber fills and discharges that volume portion of fluid sequentially and repeatedly.

The main varieties of positive displacement flowmeters are oval gear flowmeters, waist wheel flowmeters, membrane gas flowmeters, etc.

Extended Reading: Summary Of Crude Oil Flow Measurement Options

The electromagnetic flowmeter has been well used in the flow measurement of some conductive liquid substances, but it cannot measure the flow of gas, steam and pure water.

In addition to measuring the flow of general conductive liquids, electromagnetic flowmeters can also measure liquid-solid two-phase flow, high-viscosity liquid flow, and volume flow of salt, acid, and alkaline liquids.

However, it is worth noting that it is not suitable for use in environments with high temperatures and strong magnetic fields.

Vortex flowmeter is a volume flowmeter that measures the volume flow of gas, steam or liquid, the volume flow or mass flow of standard conditions, and is researched and produced according to the principle of Karman vortex. Mainly used for flow measurement of industrial pipeline medium fluid, such as gas, liquid, steam and other media.

It is characterized by small pressure loss, large measuring range, high precision, and is almost not affected by parameters such as fluid density, pressure, temperature, viscosity, etc. when measuring the volume flow of the working condition. No moving mechanical parts, so high reliability and low maintenance.

Read more about: Types of biogas flow meters

Thermal flowmeter is a flow meter designed based on the principle of thermal diffusion, that is, it is measured according to the heat exchange relationship between the fluid in flow and the heat source.

Thermal gas mass flow meters are suitable for the measurement of various dry and pure gas media (except acetylene).

Read more about: Industrial Gas Measurement with Digital Gas Mass Flow Meters

Rotameter, also known as rotameter, is mainly used for small and medium caliber flow measurement. Can measure liquid, gas, steam and other media. The product series has complete specifications and is widely used.

According to the material, the rotameter can be divided into glass tube rotameter, plastic tube rotameter, metal tube rotameter, etc.

Extended Reading: Metal Tube Flow Meter Applications

Extended reading: High Pressure Rotameter for Liquids/gas-Upto 25 Mpa

Featured Petroleum Flow Meters

Factors affecting the accuracy of petroleum flow meters

(1) Instrument accuracy

During the production of the flow meter, due to rough parts, assembly accuracy and wear, etc., the accuracy of the flow meter itself is not high or the accuracy is reduced, so that the quantity of petroleum products sent (paid) is inaccurate. Therefore, when selecting a flowmeter, one with higher accuracy should be selected. At present, the accuracy of the working flowmeter is required to be ±0.5% in China, and the periodic verification should be carried out according to the regulations in use.

(2) Installation process

Although the accuracy of the flowmeter is high, due to improper or unreasonable installation process, the flowmeter will produce systematic errors. If there is not enough straight pipe section in front of the flowmeter (generally the straight pipe section should not be less than five times the diameter of the oil pipeline used), eddy current will occur, and the elbow in the pipeline will increase the flow resistance for a long time, which cannot guarantee the working pressure of the flowmeter. It can cause errors in the indication value of the flowmeter.

Extended reading: Crude oil measurement, 80G radar level meter should be your first choice!

(3) Medium

The medium used for the factory calibration indication value of the flowmeter is different from the medium at work, and the indication value reflected by the flowmeter is also different. For example, water is used as the medium during calibration, but it is used in various petroleum product media during work, so there will be errors, mainly due to the different viscosity of the medium. Therefore, it is required that the medium used for calibrating the indication value of the flowmeter should be consistent with the working medium, so as to eliminate the error caused by this.

(4) Temperature

The flowmeter cannot display the true value of the output (payment) amount due to accidental errors caused by temperature instability during the work start to end. Therefore, it is required that the flowmeter should keep the temperature as consistent as possible during the oil delivery process.

(5) Differential pressure and flow rate

The use of the flowmeter should be within the specified pressure differential range to ensure accuracy. Because the pressure is high and the flow rate is fast, the flow rate is also large, and vice versa. If the flowmeter cannot maintain the consistency of the pressure difference between the front and rear during the oil delivery process, and it is higher or lower than the working pressure difference range of the instrument, it will affect the accuracy of its output (payment) volume.

Extended Reading: Mechanical oil flow meter

(6) The working environment is different from the verification environment

During the periodic verification of the flowmeter, if it is carried out in a specific device of the metrological verification unit, when it cannot be consistent with the verification conditions in use, environmental errors will also occur. Therefore, when periodic verification is required, it is required to be carried out under working conditions, that is, on-site calibration.

Extended reading: Heating Oil Flowmeters

Flowmeter selection principle

The rational design and selection of flow meter should be a scheme with high reliability, convenient maintenance and cost saving under the premise of meeting the requirements of use.

The factors that need to be considered in the selection of flow meters mainly include: fluid characteristics, flowmeter characteristics requirements, installation conditions, environmental conditions and costs.

In addition, the selection of flow meters cannot fully pursue high performance and high precision, which not only increases the procurement cost, but also increases the cost of spare parts.

Accurate measurement and regulation of fluid flow is the basis for ensuring the safety of petrochemical production processes, improving product quality and reducing energy consumption.

Due to the complexity and diversity of the medium for flow measurement, there is no universal flowmeter, and no flowmeter can be applied to various media under any different conditions.

Each flowmeter has its advantages and limitations in measurement, and flowmeters with different principles, structures and functions play a role in their respective applicable ranges.

Therefore, the selection of flowmeters needs to follow standard specifications and selection principles, and comprehensively consider various factors that affect flow measurement.

Read More about: Choose the most suitable Inline flow meter

Read more about: Coriolis meter for High viscosity liquid

Related Flow Meters for Measuring Oil and Gas

What is a fuel flow meter? The fuel flow meter is an instrument that can monitor fuel flow. Industrial Fuel is an important energy source. For example, diesel, marine fuel, gasoline, etc.

Industrail Fuel is an important energy source for production and manufacturing. For example, diesel, marine fuel, gasoline, etc. It is very necessary to accurately measure industrial fuel. Commonly used industrial fuel flow meters, such as turbine flow meters, gear flow meters, mass flow meters, ultrasonic flow meters, etc.

Read More.

Mechanical oil flow meter refers to a flowmeter that can detect the volume flow of oil inline. Most importantly, this type of flowmeter is a mechanical measurement. It is common to use an oval gear flowmeter to measure the flow rate of diesel oil, or other relatively viscous oils.

Read More.

Extended reading: non contact flow meter

Application of flow meter in petrochemical industry

3.1 Application in Onshore Oilfield

Constrained by various factors, the drilling of deep wells and ultra-deep wells in Youshan generally has the problem of wasting high-density weighted materials.

In order to maximize the use of weighted materials, it is necessary to combine the relevant parameters of the centrifuge, the change of density difference, the viscosity of drilling fluid and other data. With the support of the calculation flow meter sensor, accurate data information can be obtained. Working speed and processing capacity. And scientifically control it with the help of computer to achieve the purpose of recycling.

In the use of flow meters in the petroleum industry, the selection of flow meters is very important. Therefore, we must fully consider the characteristics and working principles of flow meters and choose suitable flow meters.

3.2 Application on Offshore Drilling Platforms

At present, the development of offshore oil resources is in the ascendant, and a large number of offshore drilling platforms have been put into operation. They are mainly composed of modules such as public system, process production system and auxiliary process system.

According to the functional requirements of each plate, it is determined that it needs to rely on a large number of flow meters in its role.

For example:

The main measurement uses condensate oil as the fluid medium, its parameters are viscosity 0.89cp, temperature range 42~65℃, working pressure 6690~7411KPa, conventional flow 0.521m/h.

Combine the above basic data to filter the flow meter.
First, since the petroleum medium is not conductive, electromagnetic flowmeters can be excluded;
Second, condensate is highly dependent on pipelines, which are then delivered directly to end equipment. This can exclude turbine, ultrasonic and mass flow meters;
Finally, due to the limited space of the offshore drilling platform, the differential pressure flowmeter is also difficult to apply.

In order to prevent high cost, it is also necessary to exclude flow meters and positive displacement. In order to meet the requirements of small pipe diameter and low flow rate, it is also necessary to choose a rotameter.

Extended reading: metal tube flow meter

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Frequently asked questions

Measuring oil flow is to measure the volume or mass flow of oil. According to the actual demand, and the actual parameters of the oil, the appropriate oil flow meter can be selected.

Extended reading: What Is Hydraulic Flow Meter?

Turbine flowmeter can be used to measure the flow of gasoline, with high measurement accuracy, liquid crystal display instantaneous flow, cumulative flow, stainless steel material, flange installation!

Of course, other types of flow meters can also be selected.

Read More about: What is the difference between rotameter and flowmeter?

Industrial oil flow meters measure the volume or mass of oil. Can realize the mutual conversion of volume and mass.

The main industrial oils are hydraulic oil. Gear Oil. Turbine oil. Compressor oil. Refrigeration oil. Transformer oil. Cylinder oil, heat treatment oil, heat transfer oil, etc. Of course, edible oil can also be produced in the industry. In addition, there are greases with lubricating oil as base oil and thickening agent.

Therefore, whether it is a company that uses, trades, or produces oil, it needs to accurately measure the oil flow.

There are many common oil flow meters, such as turbine flow meters, positive displacement flow meters, gear flow meters, mass flow meters, etc.

Extended Reading: Rotameter vs Flow meter

If you want to divide the flow meter into three categories. I think it can be divided into volumetric flowmeters, mass flowmeters, and velocity flowmeters.

Read more about: 5 Types of Flowmeters-Guide to Flowmeter Types 

Sino-Inst’s petroleum flow meter offer reliable and accurate volume flow measurement in a large range of sizes and pressure rating while being fully compliant with international standards.

Sino-Inst is the risk-free choice for your petroleum flow measurement applications.

Sino-Inst supplies petroleum flow meters, like: gas turbine flow meter. vortex flowmeter, thermal mass flow meter, and more.

Sino-Inst’spetroleum flow meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

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Mechanical Oil Flow Meters

What is mechanical oil flow meter?

Mechanical oil flow meter refers to a flowmeter that can detect the volume flow of oil inline. Most importantly, this type of flowmeter is a mechanical measurement. It is common to use an oval gear flowmeter to measure the flow rate of diesel oil, or other relatively viscous oils.

Featured Mechanical Oil Flow Meters

oil flow meter types

At present, the following types of flow meters can be used to measure oil: Turbine flow meters. Gear flow meter. Vortex flowmeter. Ultrasonic flow meter. Mass flowmeter. Differential pressure flow meters.

You can find a suitable flow meter in the appropriate type of oil flow meter according to your needs. Of course, maybe, you don’t know what type of flowmeter you should use.

Read more about: Choose the most suitable Inline flow meter

Next, we recommend suitable flow meters for some commonly used oils.

The fuel flow meter is an instrument that can monitor fuel flow. Industrial Fuel is an important energy source. For example, diesel, marine fuel, gasoline, etc.

Industrial Fuel is an important energy source for production and manufacturing. For example, diesel, marine fuel, gasoline, etc. It is very necessary to accurately measure industrial fuel. Commonly used industrial fuel flow meters, such as turbine flow meters, gear flow meters, mass flow meters, ultrasonic flow meters, etc.

If your fuel has low viscosity and good flow rate. You can first refer to the turbine flowmeter. As long as the pressure and flow range are satisfied, you can find a suitable flow meter and use the best price.

Extended reading: Flow Totalizer F3000X for Data collection and calculation

If you need to measure the flow of cooking oil. Such as sunflower oil. Then, the sanitary flowmeter is the first choice.

Sanitary turbine flow meters have stainless steel bodies and come standard with Tri-Clover fittings. A Sanitary flow meter is suitable for measuring liquid without impurities. It can output a pulse frequency signal. It is used to detect instantaneous flow and total integrated flow. A Sanitary flow meters can be used in food, sports drink, liquor, and other beverage industries, in preprocess applications.

Read more about: Sanitary Flow Meters-316SS,Tri clamp-Pulse- for Brewery

Vortex Shedding Flow Meter

The heat transfer oil uses a high-temperature vortex flowmeter to measure the flow rate. Can meet the measurement of high temperature. the best price.

Extended Reading: Summary Of Crude Oil Flow Measurement Options

For measuring lubricating oil, the mechanical oval gear flowmeter is the first choice. Because of measuring temperature, high viscosity measurement can be met. Oil with low viscosity can be measured with a turbine flowmeter.

Extended reading: mechanical oil flow meter

To measure crude oil, you can also consider the oval gear flowmeter first. If the precision is extremely high. Then you can use a mass flow meter.

Extended reading: Oil Level Measurement Solutions for the Oil & Gas Industry

There is no hydraulic oil flow meter in the strict sense. It is not accurate to say which flowmeter is a hydraulic flow meter. Which one to use depends on the specific flow measurement conditions.

For example, the hydraulic oil is also labeled, 40 #, 46 #, or other viscosity properties. Then choose a suitable flow meter according to the relevant information such as flow, pressure, viscosity, and so on.

Read more: How to Select Hydraulic flow meter for Hydraulic oil flow? 

Of course, turbine flowmeters can be considered first.

Extended Reading: Guide and Selection for Diesel Fuel Flow Meters

The heating oil flow meter is also called a heating oil flow gauge. It is a high-temperature mechanical fuel meter. A high-temperature type oval gear flow meter can be used as a heating oil flow meter. Can reach 60℃~200℃.

Read more.

Extended Reading: Rotameter vs Flow meter

mechanical flow meter types

There are many types of flow meters.

The electromagnetic flowmeter is based on the electromagnetic principle. When a conductive fluid flows through an electromagnetic field, the velocity of the fluid can be obtained by measuring the voltage.

Ultrasonic flow meters use the principle of ultrasonic acoustics to measure flow velocity. The mechanical flow meter is a relative concept.

Compared with other flow meters, the mechanical flowmeter relies on the rotation and displacement of mechanical parts to measure the flow rate. Common mechanical flow meters have the following categories.

Tool: Volumetric Flow Rate & Pipe Diameter to Flow Speed Calculator

A positive displacement flowmeter as a mechanical flow meter is a common type of Volumetric Flow Meter. It can measure the volume flow of high viscosity and corrosive fluids.

Volumetric flow meter working principle

The positive displacement flow meter is a flow meter that uses mechanical measuring elements to continuously divide the fluid into a single known volume, and repeatedly fill and discharge the volume of fluid to accumulate the total amount of fluid.

Read more about: positive displacement flowmeter

A Rotameter flow meter is a variable area flow meter based on float position measurement. It is suitable for liquid and gas volumetric flow measurement and control.

Rotameter flow meter working principle

When the measured fluid passes through the annulus formed by the cone and floats from the bottom to the top. The differential pressure produced at the upper and lower ends of the float forms the force for the float to rise. Until the rising force equals the weight of the float immersed in the fluid, the float will stabilize at a certain height.
The height of the float in the tapered tube and the flow rate through it correspond to each other.

Read more about Rotameter flow meter-Variable Area Flow Meters

Extended reading: Beginner’s Guide: Variable area flow meter

Turbine flow meters are velocity flow meters, also called impeller flow meters. Can be used to measure the instantaneous flow and cumulative flow of liquids and gases.

Turbine Flow Meter Working Principle

The fluid flows through the sensor housing. Because the blades of the impeller have a certain angle with the flow direction. The impulse of the fluid makes the blades have a rotational torque. After the friction torque and fluid resistance are overcome, the blades rotate. The speed is stable after the torque is balanced.
Under certain conditions, the speed is proportional to the flow rate.

Read more about Turbine Flow Meter Working Principle

Gear flow meter is a micro digital positive displacement flow meter. Can measure very small flow rates and quantify small volumes of liquid. High and low temperature resistance (-196℃-200℃).

Gear flow meter working principle

With the flow of the medium, the gears mesh and rotate. Under the action of the fluid flow, a pressure difference is formed at both ends of the instrument inlet and outlet. There is no need for power supply. A pair of gears rotate freely. The cavity between the gears is filled with liquid. Discharge and measure the number of revolutions of the gear to know the flow of liquid and liquid flowing through the instrument.

Read more about Gear flow meter for Microflow

Frequently asked questions

Mechanical flow meters are a type of flow meters that use arrangement moving parts to measure flow. The fluid passes through a series of gears or chambers (positive displacement or PD) or through a rotating turbine or rotor. Mechanical flowmeter is different from electromagnetic and ultrasonic in principle. Mechanical flow meters easily monitor liquid flow rates for water, fuels, viscous fluids and more.

More about Different Types of Flowmeters – Technical and Application Analysis.

Industrial oil flow meters measure the volume or mass of oil. Can realize the mutual conversion of volume and mass.

The main industrial oils are hydraulic oil. Gear Oil. Turbine oil. Compressor oil. Refrigeration oil. Transformer oil. Cylinder oil, heat treatment oil, heat transfer oil, etc. Of course, edible oil can also be produced in the industry. In addition, there are greases with lubricating oil as base oil and thickening agent.

Therefore, whether it is a company that uses, trades, or produces oil, it needs to accurately measure the oil flow.

There are many common oil flow meters, such as turbine flow meters, positive displacement flow meters, gear flow meters, mass flow meters, etc.

Extended reading: More Inline Digital Diesel Fuel Flow Meters

If you want to divide the flow meter into three categories. I think it can be divided into volumetric flowmeters, mass flowmeters, and velocity flowmeters.

Extended reading: Ultrasonic Water Meter for Residential Water

Oil is generally transported through pipelines. There are many ways to measure oil flow. For example, use the oil tank level difference to calculate the oil flow. Of course, the simplest and most effective way is to use a flow meter.

Although the types of oil flow meters are different, their working principles are different. However, they can all help us achieve a goal. That is to measure and monitor the flow of oil. Instantaneous flow, cumulative flow, etc.

So that we can better control production and trade.

Read more about: Industrial Oil Flow Meters

Flow Meter Selection Guide 101: Find the Perfect Fit for Your Application

mechanical flow meter for diesel

There are three types of flowmeters commonly used to measure diesel.

  • The first is the oval gear flowmeter, which is also commonly used with an accuracy of 0.5.
  • The second is the liquid turbine flowmeter, the accuracy can be 0.5, flange or threaded connection
  • The third type is float type, installed vertically or horizontally, with an accuracy of 1.5.

Read more about: Featured Inline Diesel Fuel Flow Meters

More Featured Oil Flow Meters

mechanical water flow meter

Mechanical water flow meters refer to a type of flow meter suitable for clean water processes or applications. The working principle of a mechanical water flow meter is to measure the speed of water flowing through a pipe. This causes the piston or turbine to rotate. The volume flow of water is proportional to the rotation speed of the blades. Compared with electronic water flow meters, mechanical water flow meters may become clogged when the water is dirty or contains large particles. When the water flow is low, the mechanical water meter does not work well.

Water Flow Meters

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Sino-Inst offers Mechanical Oil Flow Meters with best price. Please contact our sale engineer for quotation.

Sino-Inst offers over 50 Mechanical Oil Flow Meters for flow measurement. About 50% of these are differential pressure flow meters, 40% is the turbine flow sensor, and 20% are dp flow meters and gear flow meters.

A wide variety of Mechanical Oil Flow Meters options are available to you, such as free samples, paid samples.

Sino-Instrument is a globally recognized supplier and manufacturer of flow measurement instrumentation, located in China.

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What Is a Smart Pressure Transmitter?

What Is a Smart Pressure Transmitter?

Smart pressure transmitter is also called Smart pressure sensor or Smart pressure transducer. Smart pressure transmitter is the best pressure measuring instrument. It is also used to measure flow, liquid level, etc.

Smart pressure transmitter (Intelligent Transmitter) is composed of sensor and microprocessor (microcomputer). It makes full use of the computing and storage capabilities of the microprocessor. The sensor data can be processed. Including conditioning of measurement signals. Data display, automatic correction and automatic compensation, etc.

List of Featured Smart Pressure Transmitters

Advantages of Smart Pressure Transmitters

  • Smart Pressure Transmitters with reverse polarity and current limiting protection;
  • Laser trimming temperature compensation, wide range, anti-corrosion, suitable for a variety of media;
  • Strong overload and anti-interference ability, stable performance;
  • Unique display header design, optional analog and digital display headers;
  • The zero point and full scale can be adjusted through the hand-held communicator, and the range shift range is wide.

Extended reading: High accuracy pressure transducers

Zero and span adjustment

The zero point and span adjustment of the transmitter can be adjusted on-site through the buttons of the transmitter itself. It can also be adjusted remotely through a handheld terminal.

The specific method is: add zero pressure and stabilize. Press and hold the Z and S keys at the same time (Z is for zero adjustment, S is for range adjustment) and release for 5 seconds. Press the Z key for 2 seconds to adjust the zero point. After the full pressure is added and stabilized. Press the S key for 2 seconds to adjust the full range.

Note: The adjustment range of zero point calibration is ±8% of the pressure range. The span calibration range is 30% to 100% of the pressure span. Continuously adjustable. After adjustment, close the sealing cap and tighten.

Learn more about: How To Calibrate A 4-20mA Pressure Transmitter

Smart Pressure Transmitters Features

With automatic compensation capability. The nonlinearity, temperature drift, time drift, etc. of the sensor can be automatically compensated by software. It can self-diagnose, and the sensor can be self-tested after power-on. to check whether all parts of the sensor are normal. and make judgments. Data processing is convenient and accurate, and data can be automatically processed according to internal procedures. Such as statistical processing, removal of abnormal values, etc.

With two-way communication function. The microprocessor can not only receive and process sensor data. Information can also be fed back to sensors. The measurement process is thus regulated and controlled. Information storage and memory can be carried out. It can store the characteristic data, configuration information and compensation characteristics of the sensor.

With digital interface output function. The output digital signal can be easily connected with computer or field bus.

Extended reading: extrusion melt pressure transducer

Analog Pressure Transmitter VS Smart Pressure Transmitter

Analog Features

  • High precision
  • Span and zero point are continuously adjustable externally
  • good stability
  • Positive migration up to 500%, negative migration up to 600%
  • two-wire system
  • Adjustable damping, overvoltage resistance
  • Solid State Sensor Design
  • No mechanical moving parts, less maintenance
  • Light weight (2.5kg)
  • The whole series has a unified structure and strong interchangeability
  • Miniaturization (166mm total height)
  • Diaphragm material in contact with the medium is optional
  • Unilateral overpressure resistance
  • Low pressure cast aluminum alloy housing

Smart Features

  • Superior measurement performance for pressure, differential pressure, level, flow measurement
  • Digital accuracy: + (-) 0.05%
  • Simulation accuracy: +(-)0.75%+(-)0.1%F.S
  • Full performance: +(-)0.25F.S
  • Stability: 0.25% for 60 months
  • Turndown ratio: 100:1
  • Measurement rate: 0.2S
  • Miniaturized (2.4kg) all stainless steel flange for easy installation
  • Process connections are compatible with other products for optimal measurement
  • The world’s only sensor with H alloy sheath (patented technology), achieving excellent cold and thermal stability
  • Smart transmitter using 16-bit computer
  • Standard 4-20mA, with digital signal based on HART protocol, remote control
  • Support for upgrades to fieldbus and field control-based technologies.

Our pressure transmitters can also be upgraded to Low power-battery powered Wireless Pressure Sensors.

Smart Pressure Transmitters Working Principle

Smart Pressure Transmitters/intelligent pressure transmitters are composed of pressure sensors and microprocessors.

It makes full use of the computing and storage capabilities of the microprocessor. It can process the data of the sensor, including the conditioning of the measurement signal (such as filtering, amplification, A/D conversion, etc.), data display, automatic correction and automatic compensation.

Microprocessor is the core of intelligent transmitter. It can not only calculate, store and process the measurement data, but also adjust the sensor through the feedback loop to make the collected data optimal.

Since the microprocessor has various software and hardware functions, it can complete tasks that are difficult for traditional transmitters.

Extended reading: Flat Pressure Sensor for High Viscosity Fluids

Smart Pressure Transmitter Communication Protocol

The intelligent pressure transmitter has three forms: voltage output (usually 0-5V), current output (4-20mA), and digital output. The reliability and stability of smart transmitters are very high, but they often encounter communication problems.

Since there was no unified communication protocol standard in the world when the smart transmitter was born, the communication protocols used by transmitters produced by various manufacturers are not the same.

A typical ST3000 such as Honeywell uses the DE protocol. Fisher-Rosement’s 3051 uses the HART protocol. There are also all-digital smart transmitters that follow the fieldbus communication standard.

HART protocol

The intelligent pressure transmitter HART (Highway Addressable Remote Transducer) is a frequency shift keying (FSK) technology based on the Bell 202 communication standard. Digital communication is realized by superimposing the frequency signal on the 4-20mA current.

2 different frequencies: 1200 Hz and 2200H: representing “0” and “1”, superimposed on the 4-20mA DC signal in the form of a sine wave. Because the average value of these sine waves is zero. Therefore, no DC component is generated. It will not affect the 4~20mA process signal. It completes true synchronous communication without interrupting the transmission signal.

Read more about: Beginner’s guide to HART Communicators-HART Protocol

DE agreement

The DE protocol of the intelligent pressure transmitter represents “1” and “0” by the amount of pulse current. Digital and analog signals are transmitted separately. When transmitting digital signals, analog signals must be interrupted.

HART communication frequency is high (about 1 ~ 2 kHz). The time constant of the network is required to be no greater than 0.65μs. In this way, the maximum capacitance of HART communication equipment and network limits the maximum distance of communication, which is generally not more than 400m.

Fieldbus Communication Protocol

Fieldbus is defined by IEC (International Electrotechnical Commission) as “a digital, serial, multi-point communication data bus between field devices installed in manufacturing and process areas and automatic control devices in the control room. bus.”

It is a fully digital, bidirectional, serial, multi-station communication network, and a pair of wires can transmit a variety of information.

smart pressure transmitter selection

The main basis for the selection of pressure/intelligent pressure transmitters:

The property index of the measured medium shall prevail, and the reference shall be to save money and facilitate installation and maintenance.

If the measured medium is high viscosity, easy to crystallize and strong corrosion, the isolation type transmitter must be selected. When choosing, consider the corrosion of its medium to the metal of the diaphragm. Be sure to choose the material of the diaphragm. Otherwise, the outer diaphragm will be corroded in a short time after use. The flange will also be corroded, causing equipment and personal accidents. So the choice of material is very important.

The membrane box materials of the transmitter include ordinary stainless steel, 304 stainless steel, 316L stainless steel, and tantalum membrane box materials. When selecting, the temperature of the measured medium should be considered. If the temperature is high, it is generally

Frequently Asked Questions

Pressure transmitters can be categorized into four main types:

  • Gauge Pressure Transmitter.
  • Absolute Transmitters.
  • Differential-Pressure Transmitter.
  • Multivariable Pressure Transmitters.

The smart pressure sensor is the most widely used sensor, which generally consists of elastic sensing elements and displacement sensing elements.

The function of the elastic sensing element is to make the measured pressure act on a certain area and convert it into displacement or strain. It is then converted into an electrical signal with a certain relationship to the pressure by the displacement sensitive element or strain gauge. Sometimes the functions of these two elements are combined.

More about: MEMS Pressure Sensors

A pressure transmitter is a device that converts pressure into pneumatic or electric signals for control and remote transmission.

It can convert physical pressure parameters such as gas and liquid sensed by the load cell sensor into standard electrical signals (such as 4~20mADC, etc.). Measurement, indication and process adjustment are carried out by supplying secondary instruments such as indicating alarms, recorders and regulators.

Generally speaking, regardless of the type, smart sensors include the following basic features:

  • self-compensation ability
  • Self-calibration function
  • Self-diagnostic function
  • Numerical processing function
  • Two-way communication function
  • Information storage and memory functions

With the development of science and technology, the functions of smart sensors will be gradually enhanced. It will use artificial neural network, artificial intelligence, information processing technology (such as sensor information fusion technology, fuzzy theory, etc.). Empower sensors with more advanced intelligence. It has the functions of analysis, judgment, self-adaptation and self-learning. It can complete complex tasks such as image recognition, feature detection, and multi-dimensional detection.

How the pressure sensor works:

  1. Piezoresistive force sensor:
    Resistive strain gauges are one of the main components of piezoresistive strain sensors. The working principle of the metal resistance strain gauge is the phenomenon that the resistance value changes with the mechanical deformation of the strain resistance adsorbed on the base material. Commonly known as the resistance strain effect.
  2. Ceramic pressure sensor:
    Ceramic pressure sensors are based on the piezoresistive effect. Pressure acts directly on the front surface of the ceramic diaphragm. The diaphragm is slightly deformed. Thick film resistors are printed on the back of the ceramic diaphragm. connected as a Wheatstone bridge. due to the piezoresistive effect of the varistor. The bridge produces a highly linear voltage signal proportional to the pressure and also proportional to the excitation voltage. The standard signal is calibrated to 2.0/3.0/3.3mV/V according to different pressure ranges, which can be compatible with strain gauge sensors.
  3. Diffusion silicon pressure sensor:
    The working principle of the diffused silicon pressure sensor is also based on the piezoresistive effect. Use the principle of piezoresistive effect. The pressure of the measured medium acts directly on the diaphragm of the sensor (stainless steel or ceramic). Make the diaphragm produce a micro-displacement proportional to the medium pressure. The resistance value of the sensor is changed, and the change is detected by the electronic circuit. And convert and output a standard measurement signal corresponding to this pressure.
  4. Sapphire pressure sensor:
    Using the working principle of strain resistance, using silicon-sapphire as the semiconductor sensitive element, it has unparalleled metrology characteristics.
    Therefore, semiconductor sensitive elements made of silicon-sapphire are used. It is not sensitive to temperature changes, and has good working characteristics even under high temperature conditions; sapphire has extremely strong radiation resistance. In addition, the silicon-sapphire semiconductor sensitive element has no p-n drift.
  5. Piezoelectric pressure sensor:
    The piezoelectric effect is the main working principle of piezoelectric sensors. Piezoelectric sensors cannot be used for static measurements. Because of the charge after external force. Saved only if the loop has infinite input impedance. This is not the case in reality, so this determines that the piezoelectric sensor can only measure dynamic stress.

There are many types of sensors that detect pressure.

The most commonly used is the silicon piezoresistive pressure sensor, which has the advantages of high sensitivity, large range, many varieties and reasonable price.

Others include ceramic capacitive pressure sensors, quartz pressure sensors, vibrating wire pressure sensors…etc.

Extended reading: Pressure Sensor Applications-Featured Industry Applications

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Sino-Inst offers over 20 Smart Pressure Transmitters.
A wide variety of industrial Smart Pressure Transmitters options are available to you. Such as free samples, paid samples.
Sino-Inst is a globally recognized manufacturer of industrial Smart Pressure Transmitters, located in China.
Sino-Inst sells through a mature distribution network that reaches all 30 countries worldwide.
Industrial Smart Pressure Transmitters products are most popular in Europe, Southeast Asia, and Mid East. You can ensure product safety by selecting from certified suppliers. With ISO9001, ISO14001 certification.

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Underwater Pressure Transducer|IP68-for Underwater Pressure or Level Measurement

What is underwater pressure transducer?

Underwater pressure transducer refers to a type of pressure sensor that can be used underwater for a long time. The degree of protection of the underwater pressure sensor is IP68. For underwater installation, it is constructed to prevent water from entering sensitive components and damaging the sensor. The shell adopts all stainless steel structure, which has good moisture resistance and excellent media compatibility. The connecting cable emerges with a unique triple seal structure. Unique sealing performance and high sealing reliability.

underwater pressure sensor

Underwater pressure transducer is also called underwater pressure sensor. It adopts stainless steel integral components, elastomer components, high-precision strain process, high-reliability amplifying circuit and precise temperature compensation. It has stable performance, good EMC electromagnetic compatibility and impact resistance.

GB 304 stainless steel seal welding. The structure is small and compact. It has good moisture resistance and excellent media compatibility.

Adopt waterproof device, reach IP68 waterproof level.

Extended Reading: Wireless Water Meter

submersible pressure transducer

Submersible pressure transducer with 4-20ma is a conventional liquid level measurement sensor. Such as water cans. Cable 0m ~ 300m, minimum range 0.5m.

Submersible pressure transducer with 4-20mA output is Hydrostatic Level Sensor for level measurement. Submersible pressure transducer is based on the measured liquid static pressure proportional to the height of the liquid Principle. Convert static pressure into electrical signal. After temperature compensation and linear correction. Convert into standard electrical signal. Generally 4 ~ 20mA / 1 ~ 5VDC. It can also be called “static pressure liquid level gauge, liquid level transmission Device, liquid level sensor, water level sensor “. Bullet, cage, and flush tip models are available. Applications include pumps, downhole, oil tanks, lime slurry, and water tanks. There is a miniature submersible transmitter that is low power voltage.

ocean/Well water depth sensor

Deep Well water level sensor is to apply Hydrostatic Level Sensor to deep well. Well water level sensor submerged in deep well work together with submersible water pump. Range within 300m ~ 1000m.

Deep Wells Water level sensor is based on the principle that the measured liquid pressure is proportional to the height of the liquid. The piezoresistive effect of the advanced foreign isolated silicon diffused sensor is used. Change to electrical signal. After temperature compensation and linear correction, convert to 4-20mA standard electrical signal. Well water level sensor submerged in deep well work together with water pump. It is extremely difficult to replace and submit an inspection. Therefore, it adopts stainless steel cable, waterproof, sealing ring, and other four-level seals. Special cables and special water sealing technology make the transmitter highly reliable and stable.

For ocean – sea water level measurement, Anti-corrosion materials are recommended. such as tetrafluoroethylene.

Submersible Level Transmitter is made of Anti-corrosive all-tetrafluoroethylene(PTFE) material. It has high temperature resistance, corrosion resistance and anti-clogging.

Submersible level transmitter made of PTFE is perfect in the harshest applications. Like Acid and alkali environment, Sludge and Slurries. Anti-corrosive Submersible Level Transmitter utilizes the linear change law of liquid height, density and pressure. It converts the change of liquid level into linear 4-20mADC standard signal output. Integrate temperature compensation calibration technology. Easy installation. Anti-corrosive Submersible Level Transmitter adopts two-wire system. 4 ~ 20mA output. 24V DC power supply. ATEX, 3 wire, remote mount transmitter optional.

Extended reading: how to calibrate a pressure transmitter

IP68-waterproof pressure sensor

We are all familiar with knowing that to purchase pressure transmitters for underwater use, IP68 needs to be met.

Sino-Inst provides a variety of waterproof pressure sensors that meet IP65-IP67-IP68.

So, what is the IP protection level of the liquid level sensor?

Introduction to Protection Levels

IP is the abbreviation of Ingress Protection. The IP rating is the degree of protection for the enclosure of electrical equipment against the intrusion of foreign objects.

The source is the standard IEC 60529 of the International Electrotechnical Commission.

This standard was also adopted as an American National Standard in 2004.

In this standard, the protection of electrical equipment enclosures against foreign objects.

The format of IP rating is IPXX, where XX is two Arabic numerals.

The first marked number indicates the contact protection and foreign object protection level. The second marked number indicates the waterproof protection level.

IP is the international code used to identify the protection level. The IP level is composed of two numbers. The first number means dustproof. The second number means waterproof. The larger the number, the better the group leader of protection.

In the protection level of the liquid level sensor, the protection level IP68 is the highest level of the waterproof level standard of the connector.

To evaluate the waterproof performance of the waterproof connector, it mainly depends on the two digits XX after the IPXX. The first X is from 0 to 6, and the highest level is 6. The second X is from 0 to 8, the highest level is 8;

Extended Reading: Resistive Pressure Transducer

analog water pressure sensor

Analog signal refers to information represented by a continuously changing physical quantity. The amplitude, or frequency, or phase of the signal changes continuously with time. In engineering, the output analog signal is generally 4-20mA or 1-5V electrical signal.

An analog signal is one in which the information parameters appear as continuous signals within a given range. Or in a continuous time interval. The characteristic quantity of its representative information can be presented as a signal of any value at any instant.

Analog Water Pressure Sensor means that the sensor that measures water pressure can output 4-20mA or 1-5V electrical signal.

Extended reading: How to convert a 4-20mA to 0-10V /1-5V signal?

The water pressure transducer is the most commonly used pressure transmitter in the field of industrial automation. It is widely used in pressure measurement and control of water supply equipment, building water supply system, residents, workshops, water conservancy, chemical industry, medical treatment, electric power, air conditioning, diamond press, metallurgy, vehicle braking, etc. The water pressure transmitter will have an immeasurable role in the future automation industry.

The core of the water pressure transmitter is usually made of diffused silicon. The working principle is that the pressure of the measured water pressure acts directly on the diaphragm of the sensor. Make the diaphragm produce a micro-displacement proportional to the water pressure. Change the resistance value of the sensor. and detect this change electronically. And convert and output a standard measurement signal corresponding to the pressure.

You can use a water pressure gauge to connect to the water pipe to measure. Ordinary oil pressure gauges can also be used temporarily, but pay attention to the range. The pressure is generally below 3MPa, which can be roughly estimated in this way.

Extended Reading: 3 inch (3″) Water Flow Meter

psi is an imperial unit of pressure. INH2O is the input mm water column. Units can be interchanged.

1 Inches of water = 0.0361 Pounds per square inch10 Inches of water = 0.3613 Pounds per square inch2500 Inches of water = 90.3157 Pounds per square inch
2 Inches of water = 0.0723 Pounds per square inch20 Inches of water = 0.7225 Pounds per square inch5000 Inches of water = 180.63 Pounds per square inch
3 Inches of water = 0.1084 Pounds per square inch30 Inches of water = 1.0838 Pounds per square inch10000 Inches of water = 361.26 Pounds per square inch
4 Inches of water = 0.1445 Pounds per square inch40 Inches of water = 1.4451 Pounds per square inch25000 Inches of water = 903.16 Pounds per square inch
5 Inches of water = 0.1806 Pounds per square inch50 Inches of water = 1.8063 Pounds per square inch50000 Inches of water = 1806.31 Pounds per square inch
inches of water = 0.2168 Pounds per square inch100 Inches of water = 3.6126 Pounds per square inch100000 Inches of water = 3612.63 Pounds per square inch
7 Inches of water = 0.2529 Pounds per square inch250 Inches of water = 9.0316 Pounds per square inch250000 Inches of water = 9031.57 Pounds per square inch
8 Inches of water = 0.289 Pounds per square inch500 Inches of water = 18.0631 Pounds per square inch500000 Inches of water = 18063.14 Pounds per square inch
9 Inches of water = 0.3251 Pounds per square inch1000 Inches of water = 36.1263 Pounds per square inch1000000 Inches of water = 36126.28 Pounds per square inch

convertlive

Wireless Water Level Sensor

The Wireless Level Sensor upgrades the LoRa wireless transmission function based on the Hydrostatic Level transmitter. Measure water or oil level. This product adopts the LORA debugging method, which can greatly increase the communication distance. It can be widely used in the field of short-distance Internet of Things wireless communication in various occasions.

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Frequently Asked Questions

Contact Us

Underwater pressure sensors are also called Submersible pressure transducers, or Submersible level transmitters.

Underwater pressure sensors are composed of a pressure sensor, a signal amplifier and a conversion circuit, which can be directly put into the water.

A silicon semiconductor pressure sensitive element is used as the detection element. A pressure sensitive element placed in the fluid interacts with the pressure in the depth of the fluid. Using the piezoresistive effect of silicon material, there will be an electrical signal output. So as to offset the impact of changes in the external atmospheric pressure, to ensure the accuracy of the measurement.

At present, the role of the water pressure sensor is mainly manifested in the following aspects:

  1. Determination of water pressure values in outdoor areas such as rivers, rivers, lakes and seas.
  2. Measurement of the pressure value of the water tank of automobiles and some high-end motorcycles.
  3. In various liquid level measurement sites, it can be used as a liquid level gauge.
  4. In the aerospace field, the water pressure measurement in the spacecraft also applies the water pressure sensor.
  5. Store and display the water pressure information of various fishing grounds. The high-end water pressure sensor can even directly control the water pressure changes in the fishing grounds.

Sino-Inst is a manufacturer of Underwater Pressure Transducers. Sino-Inst provides customers with the best water level measurement price.

Sino-Instrument offers detailed product specifications and data sheets for review. Our application engineers, can help ensure you choose exactly what you need for your specific installation. Or if you need the RFQ instantly, we can offer you with the submersible level transmitter price immediately.

Sino-Inst offers over 50 Underwater Pressure Transducers at best price.

About 50% of these are Submersible Pressure Transducer, 40% are Differential Pressure Gauge, and 40% are Diaphragm Seal Pressure transmitters.
A wide variety of Underwater Pressure Transducer options are available to you, such as free samples, paid samples. 

Sino-Inst is a globally recognized supplier and manufacturer of Underwater Pressure Transducer, located in China. Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. Underwater Pressure Transducer products are most popular in Domestic Market, Southeast Asia, and Mid East. 

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

Readd more about: [What is and How it Works]Hydrostatic Level Sensor

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Clamp on Water Flow Meter

What is Clamp on Water Flow Meter?

Clamp on Water Flow Meter is also known as the clamp-on ultrasonic flowmeter. Using an ultrasonic flowmeter to measure water flow rate is a great choice.

Clamp on Water Flow Meter measures liquid flow meters with full pipes. Measurable medium: drinking water, river water, sea water, groundwater cooling water, high temperature water, sewage, lubricating oil, diesel oil, fuel oil, chemical liquid and other homogeneous fluids.

Clamp on Water Flow Meter can choose portable host, or wall-mounted host. Non-contact measurement without cutting the line.

Why Choose Clamp on Water Flow Meter?

Clamp on Water Flow Meter will be the first choice for many customers to measure water flow. Mainly based on the following points:

  • With a powerful magnet, when measuring steel pipes and cast iron pipes, just attach the sensor to the outer wall of the pipe.
  • Equipped with a grounding terminal, it can be used in situations with strong electromagnetic interference.
  • It can be fixed by steel belt, steel wire rope, tension belt and special fixture.
  • The upper cover of the sensor marks the emission direction of the ultrasonic signal.
  • After the junction box is filled with glue, the protection level can reach IP68.
  • Complete specifications, divided into three types: large, medium and small, measuring pipe diameter range: DN15~DN6000mm, temperature range: -40~90℃.
  • According to different uses, standard clip-on sensors are divided into two categories: portable and fixed.
  • For large diameter pipe measurements, the Clamp on Water Flow Meter is easy to install. And compared to other water flow meters, the cost is reduced.

Extended Reading: 3 inch (3″) Water Meter

Technical Parameters of Clamp on Water Flow Meter

Item Performance and Parameter
Convertor Principle transit-time ultrasonic flowmeter
Accuracy

Flow: over 1%-2%(battery-powered supply over ±2% ),Heat: over ±2%,Repeatability: over 0.2%

Display

2×20 character LCD with backlight, support the language of Chinese, English and Italy Convertor dimension:170*180*56cm

Operation Support 16 key light touch keyboard and the Simulation keyboard software
Signal Output

1 way 4~ 20mA output, electric resistance 0~ 1K,accuracy0. 1%

1 way OCT pulse output ( Pulse width 6 ~ 1 0 0 0 ms,default is 2 0 0 ms)

1 way Relay output
Signal Input

3 way 4~ 20mA input, accuracy 0. 1%,acquisition signal such as temperature, press and liquid level

Connect the temperature transducer Pt100, can finish the heat/energy measurement

Data interface

Insulate RS485 serial interface, upgrade the flow meter software by computer, support the MODBUS, METER-BUS etc.

Other Function Automatically remember the previous flow/energy data of 512 days,  128 months and 10 years
Automatically remember the previous flow/energy data of 512 days working condition and check it
Automatically remember the previous 32 times power on/off time and flow rate
Special Cable

Twisted-pair cable, generally, the length under 50 meters; Select the RS485 communication. The transmission distance can over 1000m.

Pipe Installation Condition Pipe Material

Steel, Stainless steel, Cast iron, Copper, Cement pipe, PVC, Aluminum, Glass steel product, liner is allowed.

Pipe Diameter 15mm—6000mm
Straight length pipe

Transducer installation should be satisfied: upstream10D, downstream 5D, 30D from the pump.

Measuring Medium Type of Liquid

Water (hot water, chilled water, city water, sea water, waste water, etc.);  Sewage with small particle content; Oil (crude oil, lubricating oil, diesel oil, fuel oil, etc.);  Chemicals (alcohol, acids, etc.); Plant effluent; Beverage, liquid food;  Ultra-pure liquids; Solvents and other liquids

More about: Sewage Flow Meter Selection

Temperature

Standard Transducer: -30–90℃; High-temperature transducer: -40–160℃

Turbidity No more than 10000ppm and less bubble
Flow rate 0–±12 m/s
Working Environment Temperature Main Unit: -20–60℃
Flow transducer: -40–160℃; 
Temperature transducer: according to the customer’s demands.
Humidity

Main Unit: 85% RH; Flow Transducer: Ip67

Power Supply DC  24V or AC  85-264V
Power Consumption 1.5W

Read more about: Top Flow Meters For PVC Pipes

Extended reading: Typical Applications of Handheld Ultrasonic Flow Meter

Working Principle of Ultrasonic Clamp on Water Flow Meter

Clamp on Ultrasonic Flow Meter adopts the measurement principle of time difference method. It uses the ultrasonic wave emitted by the sensor to propagate in the flowing fluid. The sound wave propagation speed in the downstream direction will increase, and the backward direction will decrease. In the same propagation distance, there will be different transmission times. According to the difference between the transmission time and the measured The relationship between fluid velocity measures the fluid velocity.

The flow rate of the fluid is different in different positions in the tube. The flow rate in the center of the tube is faster than the flow rate near the wall of the tube. The flow velocity distribution of the fluid in the pipeline can be represented by the flow velocity cross-sectional distribution diagram.

By setting the flowmeter and considering the cross-sectional distribution of the flow velocity, the average flow velocity can be calculated. Then the volume flow of the fluid can be obtained according to the cross-sectional area of the pipe.

Notes:
V measure fluid velocity
M ultrasonic reflection times
D pipe diameter
θ The angle between the ultrasonic signal and the fluid
T up The time when the downstream sensor transmits the signal to the upstream
T down Time from upstream sensor to downstream
ΔT = T up – T down

Guess You’ll Like: Ultrasonic flow meters types & technical guide


Recently, our company received a call from a customer asking about an ultrasonic flowmeter for measuring sewage flow.

After communication, it was learned that the customer installed flow meters for many sewage pumping stations. Some on-site installations were pipeline-type electromagnetic flowmeters. Some installed plug-in flowmeters.

The pipeline-type flowmeter was first installed on this site. Later, an insertion-type flowmeter was installed. It was broken and could not be measured normally.

However, the water cannot be stopped at present, and the pipeline-type flowmeter should be reinstalled.

Therefore, the customer came to Sino-Inst and ordered an ultrasonic flowmeter that can be installed on the outer wall of the pipeline to measure the flow. After the construction period allows, it will be replaced with a pipeline-type sewage flowmeter.

Extended reading: Portable ultrasonic flow meter for water

In the production of electricity, the amount of demineralized water in power plants is quite large, and how to measure the demineralized water effectively has always been a headache.

According to the traditional flowmeter selection method, orifice flowmeter or turbine flowmeter is generally used.

Some people will ask: Why not use an electromagnetic flowmeter?

Here we need to popularize a common sense about the use of electromagnetic flowmeters. Since the working principle of electromagnetic flowmeters is based on Faraday’s law of electromagnetic induction. When a conductive liquid moves in a magnetic field to cut magnetic lines of force, an induced potential is generated in the conductor. The flow of fluid in .

It is very important to note that the measuring medium must be a conductive liquid. This is the basic requirement for the electromagnetic flowmeter to work properly.

Although the electromagnetic flowmeter has high precision and stable operation, there is no problem in measuring general media, such as sewage, ionized water, acid-base salt and other solutions.

However, because the demineralized water in the power plant has low ion content and low electrical conductivity, its electrical conductivity cannot meet the measurement requirements. Therefore, the electromagnetic flowmeter cannot measure the flow of demineralized water.

Orifice flowmeters and turbine flowmeters are traditional flowmeter types. Because the measuring components need to be in direct contact with the measuring medium. There are also various defects such as blockage, poor accuracy, and troublesome installation. Its effect is also not ideal.

On site visits, we found that there are many disadvantages when using this type of flowmeter.

There are also customers who are consulting our technical department, mentioning that they have used metal rotameters, and there is no problem in measurement. Because it is desalinated by centrifugal pumps, they are often stuck by debris. Also, the pump is frequently started and stopped, and the rotor is often blocked. Broken. Ask if there are more measuring instruments and methods.

In view of this common situation. According to our experience, we recommend that you choose the outer clamp ultrasonic flowmeter, which is very effective to measure the flow rate of demineralized water.

  1. This is the obvious difference between the external clip-on ultrasonic flowmeter and the electromagnetic flowmeter. The external clip-on ultrasonic flowmeter is not affected by the conductivity of the fluid, and can accurately measure pure water with low conductivity or low conductivity that cannot be measured by the electromagnetic flowmeter. other fluids.
  2. The accuracy of the clip-on ultrasonic flowmeter fully meets the measurement requirements, and its accuracy is usually ±1%, and ±0.5% after correction.
  3. Because its measuring probe is outside the pipe wall, it is closely connected with the pipe wall through a couplant, and does not directly contact the measured medium, and there is no blocking part, and its operating life can be very long. Good guarantee. 
  4. Strong anti-interference ability, wide range of power supply, to meet the needs of the scene.
  5. The installation of the outer clamp ultrasonic flowmeter is also very convenient, as long as the outer clamp sensor is installed on the outer pipe to avoid cutting off the pipe and contaminating the demineralized water.

The clamp-on ultrasonic flowmeter is an excellent flow measurement product. Ideal for flow measurement of pipe materials such as PVC, cast steel and stainless steel.

It is not only suitable for measuring low-conductivity demineralized water or pure water that cannot be used by electromagnetic flowmeters and other products. It is also suitable for various other types of fluid media.

The accuracy of ultrasonic flowmeter in measuring liquid flow is almost not affected by the temperature, pressure, viscosity, density and other parameters of the measured fluid.

It solves the flow measurement problems of strong corrosive, non-conductive, radioactive and flammable and explosive media that are difficult to measure by other types of instruments.

Extended reading: Ultrasonic Water Meter Working Principle

For liquids with low dielectric constant, the flowmeter measuring instruments that can be used include electromagnetic flowmeters, turbine flowmeters and other products.

However, in the pharmaceutical, food and other industries, the quality of water is very high. It is often encountered that pure or ultrapure water needs to measure the flow.

What kind of flowmeter is the most suitable for pure water and ultrapure water?

We know that pure water and ultrapure water is a source of high quality water.

The filter cartridges of the ultra-clean filter units for the production of pure and ultra-pure water are made of pure polypropylene. Activated carbon is used to remove inorganic and organic trace contamination of ion exchange resins (nuclear grade) and adsorber resins. Dedicated ion exchange resins (nuclear grade) remove inorganic ions.

Dissolved organic matter is removed by adsorber resin, and the pore size of the sterile filter is 0.2 μm.

The conductivity of pure water and ultrapure water obtained by such purification equipment: 0.055 μS/cm. Bacterial content: 1 CFU/ml. It is generally used in fields with high requirements such as biopharmaceuticals.

Before choosing which flow rate, let’s first compare the application conditions of various flow meters.

  1. Electromagnetic flowmeter. Since the conductivity of pure water is only 0.055 μS/cm. Much lower than 5 μS/cm, so electromagnetic flowmeters can only be ruled out.
  2. Turbine flowmeter. Turbine flowmeters are contact measurements, and pure and ultrapure water are particularly demanding on materials. Therefore, the main material must be 316L during manufacture. Use hygienic clamp fittings. Production costs immediately increased considerably.
  3. Vortex flowmeter, orifice flowmeter, etc. are all contact measurement. will undoubtedly come into direct contact with the fluid. resulting in different levels of pollution. So neither is the best choice.

So, which flowmeter to choose is the most suitable for the ultrapure water device of the pure water system?

There is no doubt that the flow measurement instrument we need has the following points:

  1. The measuring components should not be in direct contact with the measuring medium. Make sure that the liquid to be tested cannot be contaminated in any way.
  2. The measuring instrument must not be affected by the dielectric constant of the measured liquid.
  3. The installation and measurement data of the measuring instrument should not be affected by the size of the measured pipe diameter.

According to the above requirements, Clamp on Water Flow Meter is undoubtedly the best representative for measuring such liquids.

Clamp on Water Flow Meter is a non-contact meter, which can measure the flow of medium with large diameter and can also be used for the measurement of medium that is difficult to touch and observe.

So far, we believe that the Clamp on Water Flow Meter is the best choice for measuring the flow of ultrapure water system purified water equipment.

Extended Reading: LORA water meter

Recently, a customer called and said that he wanted to measure the flow output of circulating water. The diameter of the pipe is also not sure what it is. Very vague consultation. Said to use a Doppler flowmeter.

Our technical engineer said if the measurement is circulating cooling water. Cannot be measured with a Doppler flowmeter. It is only used in rivers and channels. Doppler measurement principle: double-beam acoustic Doppler profile flow measurement technology to measure.

At present, it is recommended that he use an external clamp-type flowmeter, and the principle of measurement is the time difference method.

Technical parameters of dual-beam acoustic Doppler profile flow measurement technology:

  1. Measurement principle: dual-beam acoustic Doppler profile current measurement technology;
  2. Flow velocity measurement range: ±0.01m/s—±5m/s, maximum ±20m/s;
  3. Flow velocity measurement accuracy: ±1%, ±5mm/s;
  4. Maximum profile distance: 120m;
  5. Transducer wave velocity angle: 1.5°±0.2°;
  6. The maximum number of layers in the unit: 128 layers, and the flow velocity of the layered profile can be displayed;
  7. Layer thickness range: 0.5-4m;
  8. Water level measurement range: 0.1-20m;
  9. Water level measurement accuracy: 0.5%, ±5mm;
  10. Communication interface: RS232, RS422, MODBUS interface;
  11. The instrument directly outputs data: average flow rate, water level, real-time flow, cumulative flow; the instrument directly outputs data without any external transfer calculation module to prevent tampering with the original data.
  12. Alarm output function: can output low water level alarm, instrument tilt alarm function;
  13. Built-in storage: It can store the flow rate data for more than one year, and has the function of re-issuing data over time to meet the needs of the central platform to retrieve flow data in real time.
  14. Protection level: IPX8 and IP6X are required

After comparison, the customer found that the principle of the time difference method of using the clamp-on flowmeter was indeed suitable for him. He said he was very satisfied with the advice we gave.

We are a professional technical manufacturer of ultrasonic flowmeters, if you need it, welcome to consult!

The clamp-on ultrasonic flowmeter does not need to disconnect the pipeline and stop production during installation, which brings great convenience to the majority of users and is deeply loved by the majority of users.

But in general, it is only suitable for pipes of a single material. Such as carbon steel pipes, stainless steel pipes, PVC pipes. Measurements are not possible on lined pipes or pipes with cladding material.

However, some special pipelines can also be treated with methods to facilitate the use of clamp-on ultrasonic flowmeters.

A customer wants to measure the flow of tap water. But the pipes are galvanized pipes. Our technical engineers give the following solutions:

  1. Connect the instrument cable first. Input the pipeline parameters after power-on, and calculate the installation distance of the probe;
  2. Use a polisher to polish off the galvanized layer of the probe installation point on the pipeline. Until the carbon steel layer inside the pipe is exposed;
  3. Apply the fine mixture and bind the upstream and downstream probes according to the conventional method;
  4. Check the working status of the instrument until it works normally.

In this way, Clamp on Water Flow Meter can work well.

Strap on flow meter X3 is very unique in its structural design. It uses circular magnetic steel to realize automatic engagement during installation. It only takes 2-3 minutes to complete from installation to measurement. It also uses the current popular OLED display, It can be easily read even in insufficient environments.

Strap on flow meter X3 is widely used in flow measurement and monitoring in the production process. The application of the product continuously effectively and accurately controls the flow of the fluid, while improving the yield of the product. It even saves the investment of personnel and brings benefits to the production enterprise.

Strap on flow meter X3 can meet the needs of different pipe materials: stainless steel pipe, carbon steel pipe, copper pipe, plastic pipe (PVC, PPR, PPH, HDPE), etc.

Strap on flow meter X3 almost meets the measurement of different clean fluids: various acids, alcohols, chemical solvents, alcohol, drinking water, Coca-Cola water… etc.

MoeldX3-φ6.35X3-φ9.53 X3-φ12.7X3-φ15X3-φ20X3-φ25
Weight(KG)0.910.910.90.90.840.84
MoeldX3-φ32X3-φ40X3-φ50X3-φ63X3-φ75X3-φ99
Weight(KG)0.820.880.981.431.521.95

More Water Flow Meter Types

Water flow meters are flow meters that can diaplay the flow rate of industrial water pipe.

A water flow meter measures the amount of water flowing through a pipe. We have several kinds to choose from, depending on the application, maintenance needs, and budget.

Extended reading: 2 inch Water Flow Meter

There are 4 common water flow meter types:

Turbine (also called mechanical), Vortex, Ultrasonic, and Magnetic. We will tell you everything you need to know about them and help you choose one for your application.

Read more about: Types of Water Flow Meter

Frequently
Asked
Questions

Our clamp-on flow meters’ accuracy is generally 1%. This accuracy has been able to meet most of the measurement needs.

The clamp-on flow meter is a flow meter with an external clamp-on flow sensor. Most flow meters are in-line pipe section mounts. The Clamp-on flow meter is a flow meter that only needs to be clamped on the outside of the pipe to measure the flow rate. This is important for many pipes that cannot be cut and bored.

Clamp-on flow sensors are based on the time difference method. The time difference caused by different propagation velocities during forward and reverse propagation is used to calculate the velocity of the measured fluid.

Clamp-on flow sensors employ two acoustic transmitters (sa and sb) and two acoustic receivers (ra and rb). Two sets of sound waves from the same sound source are transmitted between sa and ra and between sb and rb respectively.

The clamp-on ultrasonic flowmeter is installed along the pipeline at an angle of θ (generally θ=45°).

Due to the sound waves traveling downstream are accelerated by the fluid. The sound waves traveling upstream are delayed. The time difference between the clamp-on ultrasonic flowmeters is proportional to the flow rate.

You can also send a sinusoidal signal to measure the phase shift between two sets of sound waves or send a frequency signal to measure the frequency difference to measure the flow rate.

If the water meter is divided into two categories. You may be referring to velocity water meters and volumetric water meters.

In fact, water meters can be divided into 8 types according to measurement principle, measurement grade, nominal diameter, use, installation direction, temperature, pressure and form.

  1. According to the measurement principle: speed water meter, volumetric water meter.
  2. According to the measurement level: A-level meter, B-level meter, C-level meter, D-level meter. The larger the range, the higher the measurement level.
  3. According to the nominal diameter: large diameter water meter, small diameter water meter.
  4. According to the purpose: civil water meter, industrial water meter.
  5. According to the installation direction: horizontal installation of water meters, vertical installation of water meters.
  6. According to the temperature: cold water meter, hot water meter.
  7. According to the pressure: ordinary water meter, high pressure water meter.
  8. Classification by form: analog type, digital type, analog-digital combined type.

Extended reading: Advantages and disadvantages of ultrasonic water meters

Read more about: How to Measure River Water Level?

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Sino-Inst, Manufacturer for Clamp on Water Flow Meters. It can measure a single sound-conducting liquid medium of DN 15—6000mm. It can measure even liquids such as water, sea water, oil, and slurry.

Sino-Inst’s Clamp on Water Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

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Kerosene Gasoline/ Kerosene Flow Meter

A kerosene flow meter is a flow meter that can be used to measure the flow of kerosene. Kerosene is a common oil in industrial production. It is an organic solvent and has no electrical conductivity. Similar to diesel gasoline.

If it is not conductive, it cannot be measured with an electromagnetic flowmeter. Select the appropriate flowmeter according to the size of the flow and the size of the pipeline. From the perspective of medium, it can be measured by liquid turbine flowmeter, vortex flowmeter, oval gear flowmeter, mass flowmeter, orifice flowmeter, and rotameter. Which one is better in practice needs to be selected according to the actual parameters of the site.

Kerosene Gasoline

Pure kerosene is colorless and transparent liquid, pale yellow when it contains impurities. Slightly smelly. The boiling range is 180-310°C (not absolute, it needs to be changed according to the specific situation during production). The average molecular weight is between 200-250.

The melting point is above -40℃. The kinematic viscosity at 40℃ is 1.0~2.0mm2/s. Insoluble in water, soluble in alcohol and other organic solvents. volatile. Flammable. After volatilization, it mixes with air to form an explosive gas mixture. Complete combustion, sufficient brightness, stable flame, no black smoke, no lights, no obvious odor, and little environmental pollution.

Kerosene is miscible with petroleum-based solvents. The solubility of water is very small, and the solubility of kerosene containing aromatic hydrocarbons in water is greater than that of aliphatic hydrocarbon kerosene. Kerosene can dissolve anhydrous ethanol. Mixtures with alcohols separate at low temperatures in the presence of water.

Different uses of kerosene have different chemical compositions. The same kerosene has different physical and chemical properties due to different preparation methods and origins.

The quality of various kinds of kerosene decreases in turn: power kerosene, solvent kerosene, lamp kerosene, fuel kerosene, and washing kerosene.

Kerosene is a high-boiling hydrocarbon mixture with C11-C17 carbon atoms. The main components are saturated hydrocarbons, and also contain unsaturated hydrocarbons and aromatic hydrocarbons. Due to different varieties, it contains 28-48% alkanes, 20-50% or 8%-15% aromatic hydrocarbons, 1-6% unsaturated hydrocarbons, and 17-44% cyclic hydrocarbons. The number of carbon atoms is 11-16. In addition, there are a small amount of impurities, such as sulfides (thiols), colloids, etc. The sulfur content is 0.04% to 0.10%. Free of benzene, diolefins and cracked fractions.

Mainly used for lighting and fuel for various blowtorches, gas lamps, vaporization furnaces and kerosene furnaces; it can also be used as detergent for mechanical parts, solvent for rubber and pharmaceutical industries, ink thinner, cracking raw material for organic chemicals; glass ceramics Industrial, aluminum plate rolling, chemical heat treatment of metal workpiece surfaces and other process oils; some kerosene is also used to make thermometers. According to the use, it can be divided into power kerosene, lighting kerosene, etc.

Extended reading: Quantitative control with turbine flowmeter

Types of Kerosene Flow Meters

Which flowmeter should I choose to measure kerosene flow? We need to understand the corresponding situation of the measurement conditions first. The type of flowmeter that can be selected for different flow ranges can also be different.

For common measurement sites, trade measurement is generally involved. Our recommendation is to use a liquid waist wheel flowmeter or an oval gear flowmeter. Because volumetric measurement is used, this method measures accuracy. Especially suitable for trade settlement scenarios.

The second is the choice of liquid turbine flowmeter. Turbine flow meters are measured by the rotation of vanes inside the flow. Compared with the volumetric measurement method, the accuracy will be slightly less. But still maintain a stable 0.5 level of accuracy.

The measurement accuracy of other types of flowmeters, such as metal tube rotameter, orifice flowmeter, and vortex flowmeter, is significantly lower than that of the above two types of flowmeters. It is also optional if it is used for process control or internal monitoring.

Extended Reading: Summary Of Crude Oil Flow Measurement Options

Featured Kerosene Gasoline/ Kerosene Flow Meters

oil and gas flow meter

Every day, a large amount of oil and gas are transported back and forth, refined, and then transported, as well as custody transfer. Difficult oil and gas flow measurement challenges such as corrosive media and harsh environments are our daily work. This requires mature and safe technology. Through instrument measurement and display monitoring, safe and reliable operation can be achieved.

Many types of flow meters are used to measure oil and gas flow. Each type has its advantages and disadvantages. The following content discusses these advantages and disadvantages.

Read more about: Flow Meters for Measuring Oil and Gas

Diesel Fuel Flow Meters

Diesel Fuel flow meters are digital flow meters for liquid fuel consumption measurement.

Most widely used types are mechanical and digital inline fuel meters. Differential flow sensors are avilable. Like: the turbine, positive displacement (oval gear), Coriolis, and differential pressure flow meters.

Sino-Inst offers a variety of fuel flow meters for most fuels. Including diesel, bio-diesel, kerosene, gasonline, oil, heating oil, grease and certain chemicals. Sino-Instrument offers diesel fuel flow measurement solutions and free technical support. If you have any question for diesel fuel flow measurement, please contact us.

Read more about:

Frequently
Asked
Questions

The oil flow meter measures the volume or mass of oil, which can realize the mutual conversion of volume and mass.
There are many types of oil flow meters. Commonly used are turbine flowmeters and dimensional flowmeters.

Extended Reading: Rotameter vs Flow meter

Oil flow meter refers to a type of flow meter that can measure the volume or mass flow of oil. It can be widely used in flow measurement in petroleum, chemical, medical and health departments.

Extended Reading: Industrial petrol flow meters Types

Flowmeter is a professional automatic measuring instrument. Its main function is to measure the flow of fluid, and the measurement medium includes liquid, gas, steam, mixed slurry, solid dust, etc.

It is the special role of flowmeters, in the field of industrial automation, flowmeters and sensors are called the eyes of the automation system. The measurement results are transmitted to the upper computer system. The data is integrated and analyzed by the system. Then the preset scheme is applied to the upstream and downstream control systems to achieve the purpose of intelligent automatic control.

Extended Reading: Petroleum Flow Meter

Commonly used Fuel flowmeters are: turbine flowmeter, gear flowmeter, DP flowmeter and mass liuliangji

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Sino-Inst’s Kerosene Gasoline/ Kerosene Flow Meter offer reliable and accurate flow measurement in a large range of sizes and pressure rating while being fully compliant with international standards.

Sino-Inst is the risk-free choice for your Kerosene Gasoline flow measurement applications.

Sino-Inst supplies Kerosene Gasoline/ Kerosene Flow Meters, like: turbine flow meter. vortex flowmeter, thermal mass flow meter, and more.

Sino-Inst’s Kerosene Gasoline/ Kerosene Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

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Wireless Level Sensor – LoRa

The Wireless Level Sensor upgrades the LoRa wireless transmission function based on the Hydrostatic Level transmitter. Measure water or oil level. This product adopts the LORA debugging method, which can greatly increase the communication distance. It can be widely used in the field of short-distance Internet of Things wireless communication in various occasions.

Features of Wireless Level Sensor

  • Low power consumption, more than 3 years battery life;
  • -141dBm sensitivity;
  • Long launch distance, up to 10km;
  • Private protocol networking, high security.
  • RS485, Modbus output, compatible with traditional equipment

Specifications of Wireless Level Sensor

Mediumoil, water
TypeAbsolute or gauge pressure
Range0~300m
Precision0.5%FS, up to 0.2%
Output433MHZ
Power supply12~36VDC or battery
Temperature-30~60℃
Storage temperature-40~85℃
Zero drift≤±0.05%FS℃
Full voltage drift≤±0.05%FS℃
Temperature compensation0~70℃
Overvoltage200%FS
Destruction pressure500%FS
Response time≤2ms
Load(Current output)250~1425Ω(Voltage output)≥2KΩ
SealIP68
Long-term stability0.1%FS/Year
Vibrate0.1%FS

Specifications of Wireless parameters

Parameters

Performance

Remark

Operating Voltage

2.4~3.7V

 

Operating temperature

-40~85℃

 

working frequency

410–525MHz

434MHz is recommended, which can be configured in the program

Power consumption

launch status

≤100mA(17dBm)

Maximum transmit power

receive status

≤14mA

434MHz

sleep state

≤2uA

434MHz

19 ± 1dBm

User programmable

 

Modulation

LORA\2-FSK\GFSK\00K

Under LoRa modulation, performance advantages over traditional modulation can be obtained

Communication rate

FSK modulation mode: 1.2~300kbps
00K modulation mode: 1.2~32.768kbps
LoRa modulation mode: 0.2~37.5kbps

User programmable customization, it is recommended to use LoRa modulation method at low rate (<5kbps)

Connect and Install of Wireless Level Sensor – LoRa

LoRa Wireless

LORa is one of the LPWAN (Low Power Wide Area Nerwork) communication technologies. It is an ultra-long-distance wireless transmission scheme based on spread spectrum technology adopted and promoted by Semtech in the United States.

LORa combines digital spread spectrum, digital signal processing and forward error correction coding technology. It has unprecedented performance. Designers can achieve both long distance and low power consumption. Maximize longer distance and lower power consumption The data communication has completely changed the situation in the field of embedded wireless communication.

Wireless Tank Level Sensor

The liquid level transmitter is upgraded by wireless remote transmission. This is an inevitable trend.

The battery-powered Wireless Level Sensor integrates the functions of liquid level acquisition, wireless reporting, and local digital display.

The wireless liquid level transmitter is easy to construct and ready to use. It is mainly suitable for places where power cannot be supplied on site and remote data transmission is required. It can be widely used in liquid level monitoring in urban water supply and drainage, sewage treatment, hydrology and water resources, fire protection, industry and other fields.

From a technical point of view, the Wireless Level Sensors we can currently provide mainly include:

Extended reading: Ultrasonic Oil Level Sensor-External Paste-Truck Fuel Tank

The wireless remote ultrasonic level gauge can adopt two-wire, three-wire or four-wire technology. The power supply circuit and the signal output circuit are independent.

When using DC 24v power supply, a 3-core cable can be used, and the negative end of the power supply and the negative end of the signal output share a core wire.

When using AC 220v power supply, or when using DC 24v power supply. When the power supply circuit and the signal output circuit are required to be completely isolated, a 4-core cable should be used. DC or AC power supply, with 4~20mADC, high and low switch output.

Read more about: How to Choose Explosion Proof Ultrasonic Level Sensor?

The wireless radar level gauge has the advantages of no blind area, non-contact measurement, and is not affected by the physical characteristics of the measured medium. In recent years, it has been widely used in the field of petroleum and petrochemical.

Smart wireless technology eliminates the need for long-distance wiring in trenches and bridges. Save material, reduce labor costs, and reduce engineering and project execution time.

Smart wireless technology also makes automated user management easier, faster, and less expensive.

Integrating tank level gauges with smart wireless technology can reduce system installation costs by up to 50% by wirelessly connecting storage tank farms and control rooms. And can also reduce implementation time by up to 60%. The budget required to retrofit the automation of the storage tank farm is greatly reduced.

Wireless radar level gauge through Wireless Hart signal to wireless 1420 gateway;
1420 wireless gateway and the seamless integration of the host system;
The host system can be DCS, PLC, HMI.
The communication method between them can be Ethernet, Modbus, OPC.

Extended reading: Corrosive Liquid Chemical Level Sensor in Chemical Processing

chemical tank level sensor

Liquid chemical level sensor is suitable for chemical storage tanks or chemical processing. Especially for highly corrosive liquids.

In chemical storage tanks or chemical processes, there is a risk of corrosive liquids and explosions. Therefore, the requirements for the liquid level indicator are extremely high. SIRD-702 liquid chemical level sensor is a corrosion-resistant guided wave radar level sensor. The maximum range of anti-corrosion guided wave radar level meter can reach 20 meters. It is used to measure the liquid of strong acid and strong alkali. Such as hydrochloric acid, sulfuric acid, hydrofluoric acid, strong alkali and sodium hydroxide. SIRD-702 liquid chemical level sensor adopts all PTFE sealed cable or rod antenna.

Extended reading: Applicaitons Of Magnetostrictive Level Transmitters

Water Level Monitoring System

The Water Level Monitoring System is mainly composed of a telemetry station (Wireless Level Sensor, or wired level transmitter, etc.) and a platform management center.

The telemetry station mainly monitors real-time water level, rainfall, on-site images and other data information in various regions, and uploads it to the platform management center.

The platform management center receives and processes the data sent by the telemetry station through the monitoring and early warning platform, and warns decision makers of decision-making information according to their needs.

At the same time, the system can quickly release relevant early warning information through WEB, mobile terminal, SMS and other means. The Wireless Level Sensor system is a typical IoT system.

Frequently
Asked
Questions

The wireless remote control water level controller is mainly an intelligent instrument designed for long-distance water tower and mountain top pool water level monitoring. It can not only monitor the change of water level, but also automatically control the start and stop of the water pump.

There are generally three parts, namely the water depth sensor, the transmitter and the receiver.

The transmitter is installed in the water tower. The receiver is installed in the control center. When the sensor is put into water, its output voltage is proportional to the water depth. The higher the water level, the higher the output voltage.

under the control of sequential circuits. Its water depth signal is transmitted to the receiver of the control center through the transmitting antenna. The receiver displays the water level data under the control of the program. And according to the set water level upper and lower limit value and water level alarm value, control the opening of the water pump, and send out the over-limit alarm signal in time.

Extended reading: water meter installation details

The water tank level monitoring system is widely used in various landmark buildings to complete the automatic water level display and alarm system of the fire water tank. All that is put into the liquid is a liquid level pressure sensor probe. The circuit part is in the junction box on the other end. It is convenient for users to adjust.

There are two types of installation methods: M20 x 1.5 thread installation and DN50PN0.6MPa (GB9119-88) standard flange installation. The display instrument is placed in the control room to display the water level of the pool in real time.

Extended reading: Float Switch Water Level Controller

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Sino-Inst offers over 20 Wireless Level Sensors. A wide variety of  Wireless Level Sensors options are available to you. Such as free samples, paid samples. 

Sino-Inst is a globally recognized manufacturer of Wireless Level Sensors, located in China.

Sino-Inst sells through a mature distribution network that reaches all 30 countries worldwide. 

Wireless Level Sensors products are most popular in Europe, Southeast Asia, and Mid East. You can ensure product safety by selecting from certified suppliers. With ISO9001, ISO14001 certification.

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High Temperature Pressure Transducer with Best Price

High Temperature Pressure Transducer is also called High Temperature Pressure Sensor, or High Temperature Pressure Transmitter.

The High Temperature Pressure Transducer is used for applications where the medium temperature exceeds the temperature limits of standard pressure transmitters.

By assembling Cooling Elements of different lengths, the temperature of the measured medium can be further improved. Reasonable and scientific configuration, advanced circuit design and temperature compensation processing fully ensure that the transmitter can work stably for a long time in a high temperature environment.

Examples include high temperature pressure monitoring for steam, food processing and engine monitoring.

Featured High Temperature Pressure Transducers for Sale

High Temperature Pressure Transducer Specifications

Range:0~1KPa~10KPa~400KPa, -0.1 ~ 0 ~ 1 ~ 60 (MPa), 0 ~ 10KPa ~ 100MPa
Comprehensive accuracy:0.25% FS, 0.5% FS
Output signal:4-20mA (2-wire system), 0-5 / 1-5 / 0-10V (3-wire system) Other customized output signals
Power supply voltage:24DCV (9 ~ 36DCV)
Medium temperature:-30 ℃ ~ 160-350 ℃, customized up to – 300~850 ℃.
Ambient temperature:Normal temperature (-20 ~ 85 ℃)
Load resistance:Current output type: maximum 800Ω; voltage output type: greater than 50KΩ
Insulation resistance:Greater than 2000MΩ (100VDC)
Long-term stability:0.2% FS / year
Vibration effect:In the mechanical vibration frequency 20Hz ~ 1000Hz, the output change is less than 0.1% FS
Electrical interface:bare wire; Hessman connector (customizable) Or customized size
Thread connection:M20 × 1.5, etc. Other threads can be designed according to customer requirements
Dimensions:M20 × Φ26.5 × 156 Or customized size
Shell protection:Plug type (IP65); cable type (IP67)
Safety explosion-proof:Ex iaⅡ CT5
Zero Temperature Drift0.05% per 10 degrees
Range Temperature Drift0.05% per 10 degrees
Safety Overload3 times overload
Ultimate Overload3 times overload
Response Time0.1s

Extended reading: High Pressure Flow Meters for Liquids-Steam-Gas

Ultra High Temperature Pressure Sensor

The ultra-high temperature pressure transmitter adopts special imported materials, isolated diaphragm design, and water circulation cooling method. The temperature of the measuring medium can reach 1300 ℃.

It is suitable for pressure measurement and control of high temperature media such as engine gas and kiln.

Such sensors are also commonly referred to as:
Ultra-high temperature pressure transmitter, ultra-high temperature pressure sensor, fuel pressure sensor, furnace pressure sensor, water-cooled pressure sensor, water-cooled pressure transmitter.

Extended reading: Heating Oil Flowmeters

Technical Difficulties in Pressure Measurement at High Temperature

High temperature conditions have certain requirements on the material, process and performance of the pressure transmitter. In order to ensure the measurement of High Temperature Pressure Transducer, we need to pay attention to the following points.

  1. Fully welded pressure transmitter.
    All connections between capillaries, transmitters and process connections are of fully welded hermetic construction. to eliminate possible leak points.
  2. According to different applications, the amount of filling oil can be precisely controlled.
    According to the user’s application and the characteristics of different filling oils. After careful calculation. Appropriately reduce the amount of filling oil. To compensate for the expansion effect of the filling oil.
    For low temperature applications, the amount of filler oil can be appropriately increased according to the specific application. to compensate for the effect of volume shrinkage of the filler oil.
  3. Special oil replenishment and oil discharge treatment.
    The main purpose of oil pretreatment for filler oil is to reduce dissolved gas content.
    And in the process of oil filling, vacuum oil filling is used. And strictly control the oil filling amount when the oil reaches the vacuum degree requirement. Guarantee the measurement accuracy of the final product.
  4. In modern technological processes, high temperature pressure transmitters often adopt symmetrical designs. Same diaphragm, same capillary length and same oil-filled fluid on both high and low pressure ends.
    It is generally believed that when the effect of temperature change acts on the high and low pressure sides of the transmitter. This effect will be eliminated. The effect of temperature on the diaphragm is generally considered to be the most important cause of temperature drift. In fact, the opposite is true.
    • Using the same length of capillaries on the high and low pressure sides did not improve performance. Instead, it increases the impact of temperature changes on the overall performance of the transmitter.
    • Pressure transmitters are temperature dependent not only by the amount of temperature change of the diaphragm of the base product. The length of the capillary is also an important factor affecting the temperature change of the transmitter. And the hardness is proportional to the length of the capillary.
    • The high and low pressure sides use the same capillary length, which is twice the length of the capillary. This increases the effect of temperature on the overall performance of the transmitter.
    • That is, if the process temperature is 150°C or less and the process conditions allow it. Then remove the high side port capillary and connect directly to the transmitter. The length of the capillary can be shortened. Reduce the impact of temperature changes on transmitter accuracy and response time.
  1. Choose according to the chemical properties of the measuring medium.
    • The corrosiveness of the same medium with different concentrations at different temperatures is also different.
    • Diaphragm sealed pressure transmitter, generally the inner diaphragm box is made of stainless steel. Wetted outer capsules are selected according to the characteristics of the medium.
    • At present, the commonly used materials are 316L, Monel, hafnium alloy and Tan diaphragm.
      Consider the housing material of the pressure transmitter according to environmental conditions and economy. Shell materials generally include aluminum alloy and stainless steel. If not in highly corrosive environmental conditions. It is more economical to choose aluminum alloy material.

Extended reading: How do you calibrate a smart pressure transmitter?

High Temperature Differential Pressure Transmitter

The high temperature differential pressure transmitter is only an instrument that can be used to measure the differential pressure of the medium under high temperature conditions.

It can work stably at 600℃ ultra-high temperature for a long time. Maintain the same high precision, high reliability and high stability as conventional single crystal silicon transmitters. Cost-effective. These three factors are the difficult points of Sino-inst technology research.

The brief principle of remote differential pressure transmitter for measuring 600℃-800℃ ultra-high temperature medium pressure is as follows:

The outer end faces of the connecting flange and the isolation flange are welded with the measuring diaphragm (meeting the requirements of the diaphragm’s resistance to medium corrosion) and the isolation diaphragm (conventional 316L diaphragm).

The heat sink is welded between the connection flange and the isolation flange, and then the ultra-high temperature resistant high-viscosity high-temperature filling liquid is injected to form an ultra-high temperature filling liquid cavity.

Weld the mating flange on the other end of the spacer flange. Connect capillary and pressure transmitter, differential pressure transmitter. Inject low-viscosity high-temperature filling fluid to form an ordinary high-temperature filling fluid cavity.

When working, the pressure of the ultra-high temperature medium is transmitted to the isolation diaphragm through the ultra-high temperature-resistant high-viscosity high-temperature filling liquid.

Then, the pressure of the ultra-high temperature medium is transmitted to the pressure transmitter and the differential pressure transmitter body through the low-viscosity high-temperature filling liquid in the capillary. Realized pressure transmission and measurement.

With high-temperature isolation and heat dissipation, ultra-high temperatures are not directly transferred to low-viscosity, high-temperature fill fluids. Thereby protecting the high temperature remote pressure transmitter and differential pressure transmitter. The pressure measurement of ultra-high temperature medium is realized.

Especially in the power generation system with molten salt as the heat transfer medium. The molten salt temperature as high as 560°C and the corrosiveness of molten salt have put forward higher requirements for pressure transmitters.

Utilizes a combination of ultra-high temperature silicone oil and an internal isolating diaphragm. The application temperature of the site is greatly increased to about 600 ℃. Greatly expands the application range of ultra-high temperature pressure/differential pressure measurement. It can be widely used in coal chemical industry and solar thermal power generation industry.

The selection ideas and methods of 600°C ultra-high temperature remote pressure transmitter/remote differential pressure transmitter are the same as those of conventional single crystal silicon remote pressure transmitter and remote differential pressure transmitter, and will not be repeated here. .

If you encounter high temperature measurement problems, welcome to communicate with Sino-Inst.

Extended reading: Industrial Pressure Transmitters|Buy from the manufacturer

Cooling Element

Cooling Element is mostly used in pressure gauges and High Temperature Pressure Transducers.

Cooling elements should be constructed of stainless steel to provide maximum corrosion resistance to most process media.
Female thread 20×1.5 and male thread 20×1.5 are standard.
Also supports customized according to customer requirements.

Extended reading:  Tri Clamp Sanitary Thermometers


Combined pressure and temperature sensor for Simultaneous measurement of pressure and temperature.

The Combined pressure-temperature sensor uses a special core. Thermocouple types are: J, K, E type or PT100 platinum resistance. Integrated structure of temperature and pressure. Measure the medium pressure and temperature at the same point at the same time. The combined pressure and temperature sensor has a built-in temperature / pressure sensor. The two outputs do not affect each other. Consuming the power of one sensor can complete the pressure and temperature measurement. Widely used in scientific research, military industry, petrochemical, electric power, metallurgical machinery and environmental protection fields. Such as oil well temperature and pressure measurement, diesel engine common rail temperature and pressure measurement, injection machinery temperature and pressure measurement.

Extended reading: Flat Pressure Sensor for High Viscosity Fluids

Frequently
Asked
Questions

Yes. Temperature affects pressure transducers.
Temperature has a major impact on the functionality and operating life of most electronic devices. This is especially true for electronic pressure sensors.

This is why pressure sensor specifications generally include small and large values for operation, storage, and compensation of medium temperature. Exceeding these ranges can introduce unexpected errors in pressure readings. Or in extreme cases, leading to the failure of the complete instrument.

Another temperature specification – calibration temperature – can also be included in the data sheet.

Extended Reading: Selection of pressure transmitter

High pressure transducer is used to measure high pressure up to 1500Mpa. Also called ultra high pressure transducer.

High pressure transducer adopts ultra high pressure design. Suitable for high pressure applications up to 15000bar. SI-702S series ultra high pressure pressure transducer can provide reliable ultra-high pressure measurement. Ultra high pressure transmitter adopts rare metal alloy material. After special process treatment, integrated design. All stainless steel welding package. Laser resistance temperature compensation. With high performance digital processing circuit. The factory has undergone high and low temperature aging and long-term fatigue tests. Good long-term stability. Ultra-long working life. Maintain safe and stable operation in the ultra-high pressure range.

This depends on the user’s highest pressure requirements. Our common pressure transmitters also have a certain pressure range. If the customer is ultra-high pressure, such as 700MPa or even higher pressure. Sino-Inst supports customization.

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High Temperature Pressure Transducers are used in applications, where the media temperature exceeds the temperature limits of standard pressure transmitters.
Or where it is not possible to fit a standoff pipe,
pigtail or other cooling devices to reduce media temperature.

As high temperature pressure transducer manufacturer, Sino-Instrument supplies High Temperature Pressure Transducer with Best Price.

For example:
High Temperature Pressure Transducer, measure high temperature liquid, high temperature 300 degrees. The reference price is USD 200.00/pc.
High Temperature Pressure Transducer, measuring compressed air, high temperature 800 degrees. The reference price is USD 790.00/pc.

Tolerant to high-temperature applications such as steam, food processing & engine monitoring.

If you have a special request, you can just contact us for Technical Support.

Request a Quote

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Water Level Transducers – Detailed Guide

What Is a Water Level Transducer?

Water level transducers are also called Water Level Sensors, or water level transmitters. Water level transducers are used to monitor water usage and quality. The water level signal is output through 4-20mA and other signals, which is convenient for people to monitor the water level.

There are many types of water level transducers. Common ones are input type, ultrasonic, radar and so on.

Sino-Inst offer a wide range of solutions with various pressure ranges, cable lengths and output options.

For remote monitoring and recording of water level data in groundwater pumping and sludge testing, stormwater flood analysis and runoff, and surface water irrigation canals, streams and river measurements.

Featured water level transmitters for Sale

level transducer types

In various industrial production processes, many auxiliary safety products are used. Among them, level transducer, as one of the most common auxiliary products, has many names. The following are 20 common level transducers:

  • Magnetic flap liquid level transducer
  • Float level transducer
  • Steel belt level transducer
  • Radar level transmitter
  • Magnetostrictive liquid level transducer
  • RF Admittance Level Transducer
  • Tuning Fork Level Meter
  • Glass plate/glass tube level transducer
  • Hydrostatic level transmitter
  • pressure level transmitter
  • Capacitive Level Transducer
  • Intelligent electric displacer liquid level transducer
  • Buoy Level Transducer
  • Displacer Level Transmitter
  • Electric contact level transducer
  • Magnetic two-color electronic liquid level transducer
  • External level transmitter
  • Hydrostatic Level Transducer
  • Ultrasonic Level Transducer
  • Differential pressure level transmitter (double flange level transmitter)

Extended Reading: What is level transmitter working principle?


types of water level sensors

We can divide Water Level Sensors into two categories by measuring whether they are in contact with the water level.

One type is contact type. Including single flange static pressure/double flange differential pressure level transmitter, float type level transmitter, magnetic level transmitter, input type level transmitter, electric internal float level transmitter Sensors, electric float level transmitters, capacitive level transmitters, magnetostrictive level transmitters, service level transmitters, etc.

The second category is non-contact. Divided into the ultrasonic level transmitter, radar level transmitter, and so on.

Extended Reading: Chilled Water Flow Meter

Submersible level transmitter is a kind of Hydrostatic water pressure level transmitter. It is widely used for its simple installation and reasonable price. Providing quick, accurate and reliable level measurement.

Cable 0m ~ 300m, minimum range 0.5m.

Submersible Water Level Sensor Specifications

Measurement form and range0~1~200mH2O
Overload allowed3 times full scale pressure
Operating temperature-20~80℃
Temperature compensation-10~70℃
Storage temperature-40~80℃
Accuracy (including nonlinearity, repeatability, hysteresis)0.2%FS(Typical) 0.5%FS(Maximum)
Stability error0.2%FS(Typical), 0.5%FS(Maximum)
Temperature drift coefficient0.01%FS (typical, range not less than 5mH2O)
0.03%FS (typical, less than 5mH2O)
Output signal(4~20)mA, (0~10/20)mA
(0~5)V, (1~5)V, )0~10)V
Power supply15~36 VDC (calibration voltage 24VDC)
Load (Ω)Current output type<(U-15V)/0.02A, current output type>5K
Shell materialStainless steel
O-ringFluorine rubber
Diaphragm316L stainless steel
CableSpecial waterproof and breathable cable
Protection classIP68 (pressure sensor part), IP65 (junction box transmitter part)

Learn More About Submersible Level Transducer

Radar sensor for water level is a level detection instrument using microwave technology. It is mainly suitable for detecting the water level of natural waters such as rivers and lakes. It can also be used for water level detection of large reservoirs, reservoirs, sewage canals and other open-air channels.

As a detection terminal, this product can effectively assist in monitoring the state of water level changes and provide accurate water level information for monitoring units.

Extended Reading: LORA water meter

The product adopts the pulse radar detection method, which can work stably around the clock. The measurement results are accurate and reliable.

The non-contact detection method makes its application range more extensive. It can even be used in complex water environments with organic pollutants or sediments.

Application: Rivers, Lakes, Shoal
Measuring Range: 70 meters
Process Connection: Thread G1½ A″ /Frame /Flange
Temperature: -40℃ ~ 100℃
Process Pressure: Normal pressure
Precision: ± 3mm; ± 10mm
Frequency Range: 26GHz
Protection Grade: IP67 / IP65
Power Supply: (6 – 24V) DC  / Four-wire
24V DC / Two wire
The Signal output: RS485 / Modbus ( 6~24V DC)
4~20mA / Hart Two wire ( 24V DC)
The Scene Display: Optional
Outer Covering: Aluminum / Plastic / Single chamber

Extended reading: Amazing Solutions for Continuous Liquid Level Measurement

The principle of liquid level measurement of pressure sensor

In physics, the pressure P of a liquid is determined by the relationship: p=ρgh.

For the same liquid, the liquid density ρ is constant. Therefore, the pressure P of the liquid is linearly proportional to the height h of the liquid surface (the height from the liquid surface). It is not difficult to find that the pressure of the liquid at different heights of the liquid level is also different.

When the pressure sensor is used to measure the liquid level, the pressure sensor is installed at the bottom of the tank. When the liquid level in the tank changes, the height h from the tank bottom to the liquid level is also changing at the same time. The pressure will naturally change accordingly. Thus, the purpose of continuous measurement is achieved.​​

One of the advantages of using pressure sensors for liquid level measurement is non-contact. Compared with mechanical and static methods, when measuring, it does not require many parts to be in contact with the liquid, and the installation is relatively convenient.

In addition, in terms of measurement principle, compared with similar non-contact measurement methods such as laser and ultrasonic, the relationship between pressure sensor measurement principle is simpler and linear, and it is more intuitive in data processing, analysis and processing.

Extended reading: Float Switch Water Level Controller

How does a water level transducer work?

Water level transducer is an instrument that can convert the water level parameter of the measured point into the corresponding electric quantity signal in real time.

The working principle of the Water level transducer is that when it is put into a certain depth in the liquid to be measured. The pressure on the sensor’s front surface is converted into the liquid level height.

The calculation formula is Ρ=ρ.g.H+Po.

In the formula P is the pressure on the liquid surface of the sensor;
ρ is the density of the liquid to be measured;
g is the local acceleration of gravity;
Po is the atmospheric pressure on the liquid surface;
And H is the depth at which the sensor drops into the liquid.

Extended reading: How to convert a 4-20mA to 0-10V /1-5V signal?

industrial water level sensor advantages and disadvantages

At present, the Submersible Water Level Sensor is the most used one.

Submersible Water level transducers generally use the piezoresistive effect of diffused silicon or ceramic sensing elements. Convert static pressure into electrical signal. Temperature compensated and linearity corrected. Converted to 4-20mADC standard current signal output.

The Submersible Water level transducer is directly put into the liquid, and the transmitter part can be fixed by flange or bracket, which is extremely convenient to install and use.
​​
The benefits of water level sensors

  • Good stability and high precision;
  • The Submersible Water Level Sensor is put directly into the measured medium. It is very convenient to install and use;
  • Input type, straight rod type, flange type, threaded type, inductive type, screw-in type, floating ball structure design. Anti-blocking design is available.
  • Simple installation, convenient use and strong interchangeability. High-quality level gauges have high sensitivity.
  • The response speed is fast, and it accurately reflects the subtle changes of flowing or static liquid level.
  • High measurement accuracy.
  • Solid-state structure, no moving parts, high reliability.
  • Long service life High-precision measurements are possible from water and oil to more viscous pastes.
  • A wide range of temperature compensation is not affected by the foaming, deposition, and electrical properties of the measured medium.
  • The Submersible Water Level Sensor has power reverse polarity protection and overload current limiting protection.

The disadvantages of Submersible Water Level Sensor are:

  • The measurement signal needs to be converted;
  • Cannot measure the temperature of high temperature medium over 125℃;
  • The density of the measuring medium must be uniform.

These points also limit its scope of use. But for water level measurement, Submersible Water Level Sensor is the perfect choice.

Extended Reading: 3 inch (3″) Water Meter

water level sensor applications

Uses of water level sensors include the following applications:

  • Water level measurement in pools and tanks
  • River and lake water level measurement
  • Marine level measurement
  • Level measurement of acid and alkali liquids
  • Oil level measurement of oil trucks and mailboxes
  • Swimming pool water level control
  • Tsunami Warning and Sea Level Monitoring
  • Cooling tower water level control
  • Sewage pump level control
  • Liquid level remote monitoring

Extended reading: Sludge Blanket Level Detector Appliactions

The river water level monitoring system is an important means to grasp the changes of river water conditions in real time, scientifically warn flood disasters, improve flood control command ability, and reduce the losses of rain and flood disasters.

System functions:

  • Real-time monitoring of river water level, expandable monitoring of rainfall, water quality and flow velocity.
  • Support remote photography or video real-time monitoring (video communication).
  • When the water level exceeds the limit, the sensor fails, and the battery voltage of the monitoring terminal is low, it will alarm immediately.
  • Automatically generate water level process curves and data statistical reports.
  • It can be linked with the drainage pump station. Automatically control the start and stop of the drainage pump group according to the water level of the river.
  • Support through OPC, database and other forms. Docking with other comprehensive monitoring application platforms.

The river water level monitoring system is compatible with various water level gauges such as ultrasonic, radar, float, laser, bubble, and input type.

Extended Reading: Low Cost Float Level Sensor for Tank Liquid Volume Monitoring

The reservoir/lake water and rain monitoring system is suitable for the water management department to remotely monitor the real-time data and on-site images such as the water level and rainfall of the reservoir/lake. In order to keep abreast of the changes in the water storage capacity of the reservoir/lake, to ensure moderate water storage and safe flood season.

  • Real-time monitoring of water level and rainfall of reservoirs/lakes, and timely grasp of water storage conditions
  • During optical fiber/5G/4G/3G communication, it supports real-time video surveillance. During 2G communication, it supports remote photography.
  • When the water level, rainfall exceeds the limit or the on-site equipment fails, it will automatically alarm and send an alarm text message to the mobile phone of the watchman. Automatically generate water level, rainfall time, day, month, year statistical reports and analysis curves.
  • Provide system interface. Support integration into the upper-level flood control and drought relief command system

Extended reading: Ultrasonic Water Meter Working Principle

digital water level recorder

Paperless Recorder is an intelligent Digital chart recorder. Data can be remotely recorded, analyzed, stored, and signal output. LCD color screen, maximum 16 channels.

R7100 series color paperless recorder supports 1-16 channels of universal input. R7100 has a powerful display function, real-time curve display, historical curve recall, bar graph display, alarm list display, power-down list display.

Configurable and optional inputs: standard voltage, standard current, thermocouple, thermal resistance, frequency, switch value, pulse, etc. It can be equipped with 6 relay alarm outputs, 6 feed outputs, 4 transmitter outputs, and RS232/485 communication interface is optional. Bluetooth function, GPRS function Ethernet interface, micro printer interface and USB interface.

Sino-Inst offers a variety of digital water level recorder instruments for industrial control. If you have any questions, please contact our sales engineers.

Frequently
Asked
Questions

Level transducers are generally used where liquid level measurements need to be measured, and are suitable for liquid level and interface measurement of liquid media in containers. Level transducer is suitable for liquid level measurement of various media in petroleum, chemical, metallurgy, pharmaceutical and other industries.

Most of the measurement objects of Level transducers are liquid media. Because the objects to be measured are different, the measurement methods are also different. Therefore, Level transducers can be divided into many types. For example, there are ultrasonic liquid level sensors, input liquid level sensors, Magnetic flap liquid level sensor, etc. They are all a type of Level transducer.

There are many types of Water Level Transducers. Each Water Level Transducer has its own advantages.
Which is the best sensor for water level? There is no fixed answer.
You need to choose the best Water Level Transducer based on your measurement parameters.

Extended reading: Non contact level measurement

Level transducers are also called level transmitters. The Level sensor senses the change in liquid level and transmits the liquid level signal to the circuit board. After the conversion of the circuit board, the output is 4-20mA or other signals. This is the level transducer.

Water level measurement must first confirm the purpose of the measurement. Whether to monitor the height of the water level in real time or to alarm at a certain position to determine whether to choose a switch or continuous sensor.

Then select the appropriate Water Level Transducers.

If you need non-contact measurements. Then you can choose to use ultrasonic level meter. Ultrasonic technology is not only used to measure level, but also can be used to measure depth.

In liquid, the pressure generated at a certain depth is generated by the weight of the medium itself above the measurement point. It is proportional to the density of the medium and the local acceleration of gravity.

The formula P = ρgh reflects the proportional relationship between them.

Where P = pressure, ρ = medium density, g = gravity acceleration, h = depth of measurement point.

Therefore, the physical quantity measured by the input liquid level gauge is actually pressure. It can be understood by the calibration unit mH2O of the input level gauge. The actual liquid level must be obtained by conversion after knowing the two parameters of density and gravity acceleration. In the industrial field, such conversion is usually performed by a secondary instrument or PLC.

IP rating is short for Ingress Protection. The IP rating is the degree of protection for the enclosure of electrical equipment against the intrusion of foreign objects. The source is the standard IEC 60529 of the International Electrotechnical Commission. This standard was also adopted as an American National Standard in 2004.

If a submersible sensor is required. Then it needs to reach IP68.
Our Submersible Water Level Sensor can meet IP68.

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Sino-Inst offers over 10 Water Level Transducers About 50% of these are submersible liquid level meters, 40% is the others types.

A wide variety of Water Level Transducers for Liquid Level Measurement options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Water Level Transducers for Liquid Level Measurement instrumentation, located in China.

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Upstream and Downstream Flow Straight Pipe Requirements-for Flowmeter Installation

Upstream and Downstream Flow Straight Pipe Requirements refer to the length of straight pipe before and after the installation location of the flowmeter.

In order to ensure that the fluid flow state is uniform in the pipeline, the flow field of the fluid can generally be stabilized. It is required that the straight pipe section before and after the installation position of the flowmeter should be long enough. Otherwise, it will cause inaccurate measurement.

The general rule of thumb for straight piping is a five-diameter length of piping upstream and three diameters downstream from the meter (measured from the center of the tube).

Next, we will detail the various flow meters Upstream and Downstream Flow Straight Pipe Requirements.

what is upstream and downstream flow?

For pipelines where fluid flows, we must first understand the upstream and downstream fluids when installing the flowmeter.

The direction of fluid entry is upstream. The direction of fluid discharge is downstream.

The straight pipe section of the flowmeter is the straight pipe section that requires a certain length of the water inlet and outlet of the flowmeter. That is, the pipe in that section needs to be straight. There can be no elbows, valves and the like. Generally, the upstream length requirement will be longer than the downstream length requirement.

Extended reading: Fluid flow meter types

10D Upstream and 5D Downstream

When users use the orifice flowmeter, they generally require 10D Upstream and 5D Downstream for the straight pipe sections before and after the orifice flowmeter. So what does this D stand for? Today I will briefly talk about it.

The D represents the diameter of the pipe. For the orifice plate in the orifice plate flowmeter, the minimum requirements for the front and rear straight pipe sections are 10D Upstream and 5D Downstream. If there is a pump or regulating valve in front of the orifice plate, then the requirements for the straight pipe section are greater.

Read more about: How to Calculate Pressure Drop in a Pipe?

Different Flow Meters Installation Rule of Thumb

Due to the limitation of the structure of the orifice plate flowmeter itself, its measurement accuracy is not high. There are a number of system reasons that can cause errors during installation. And the magnitude of this error cannot be estimated.

But by analyzing the factors that cause the error, the error can be reduced.

When the orifice flow measurement system is installed and used, it must meet the following technical requirements:

  • When the orifice plate is installed, the center of its opening and the center axis of the pipe are concentric. And its end face is perpendicular to the axis of the pipe.
  • The axis of the pressure taking hole on the orifice plate and the downstream side meets the requirement that the distance from the orifice plate and the downstream end face is 25.4±0.8mm.
  • The axis of the pressure taking hole should be perpendicular to the axis of the inner cylinder of the 2D measuring tube length on the downstream side of the orifice plate. The included angle between the axis of the pressure taking hole and the outward inclination angle of the two ends of the orifice plate shall not be greater than 3 degrees. The diameter of the pressure hole should not be greater than 0.08D.
  • Orifice plate installation requires front and rear straight pipe sections. The length of the straight pipe section is related to the form and diameter ratio β of the local resistance member on the upstream side of the orifice plate. Its determination method is as follows:

Table. Required Straight Run Lengths Between Orifice Plate and Choke (No Flow Conditioner)
(The value is expressed in multiples of the pipe diameter D)

Diameter ratio β Upstream side of orifice plate (inlet)
Single 90° Elbow
Two 90° elbows
In any plane
(S30D)
Two 90° elbows in the same plane, S shape
(30D≥S10D)
Two 90° elbows in the vertical plane,
(30D≥S≥5D)
Two 90° elbows on the same plane,
(30D≥S≥5D)
Two 9° elbows in the vertical plane, (5D>S) Single 90° Tee Two 45° elbows on the same plane with a single 45° elbow, S shape (S>22D)
A B A B A B A B A B A B A B
0.2 6 3 10 10 10 10 19 18 34 17 9 3 5 5
0.4 16 3 10 10 10 10 44 18 50 25 9 3 30 9
0.5 22 9 18 10 22 10 44 18 75 34 19 9 30 9
0.6 42 13 30 18 42 18 44 18 65 25 29 18 30 18
0.67 44 20 44 18 44 20 44 20 60 10 36 18 44 18
0.75 44 20 44 18 44 22 44 20 75 18 44 18 44 18

Diameter ratio β Upstream side of orifice plate (inlet) Downstream side of orifice (outlet)
Reducers change from 2D to D over a length of 1.5D to 3D The expanding tube changes from 0.5D to D within the length of D to 2D Full bore ball valve or gate valve fully open Symmetric shrink tube Thermometer sleeve or socket diameter less than 0.03D All Front Choke Types and Density Meter Sleeves
A B A B A B A B A B A B
0.2 5 5 16 8 12 6 30 15 5 3 4 2
0.4 5 5 16 8 12 6 30 15 5 3 6 3
0.5 6 5 18 9 12 6 30 15 5 3 6 3
0.6 9 5 22 11 14 7 30 15 5 3 7 3.5
0.67 12 6 27 14 18 9 30 15 5 3 7 3.5
0.75 22 11 38 19 24 12 30 15 5 3 8 4

Orifice flowmeters use flow regulators if possible in harsh installation conditions. The installation of the thermowell does not change the length of the small straight section on its upstream side.

The length of the small straight pipe section refers to the length between the upstream and downstream baffles of the orifice plate and the orifice plate. The length is measured from the downstream end of the curved portion of the adjacent elbow or tee or the downstream end of the tapered portion of the reducer and expander.

Extended reading: Liquid Bitumen/Asphalt Flow Meter

The length of the straight pipe section required by the differential pressure type is 10-62D. So the difference is big. This is because the required length of the straight pipe section depends on the opening ratio of the orifice plate (ratio d/D of the inner diameter D of the pipe to the inner diameter d of the orifice plate).

The opening ratio (ratio d/D of the inner diameter D of the pipe to the inner diameter d of the orifice plate) is larger. The longer the straight pipe section is required.
Conversely, the smaller the opening ratio, the shorter the straight pipe section required.

  • Difficult to give a general range
  • Helpful to use impulse lines on either side
  • Actual value depends on the type of upstream elements and the beta ratio
  • Beta ratio is defined as the diameter of the pipe orifice divided by the pipe diameter

Discover more about: Differential Pressure Flow Meters

The correct selection of the installation point of the electromagnetic flowmeter and the correct installation of the sensor are both very important links.

If there are minor mistakes in the installation process, the measurement accuracy will be affected. Heavy ones will affect the service life of the sensor. Even damage the sensor.

To improve the effects of eddy currents and current field deformities. There are certain requirements for the length of the straight pipes before and after the flowmeter. Otherwise, the measurement accuracy will be affected. A power converter can be installed. But installation must be avoided. Near or after regulating valves and half-open valves.

Extended Reading: Special Magnetic Flowmeter Installation situation

Pipe Installation Types Installation Instruction Diagram Standard-pipe Type
Front straight pipe L Back straight pipe S
Bent pipe Picture a 10D 5D
Horizontal pipe Picture b 5D 3D
Backward position of valve Picture C 10D 5D
Flaring pipe Picture d 10D 5D
Backward position of mercury Picture e 15D 2D
Shrinkage pipe Picture f 5D 2D
Mixed liquid Picture g 30D 3D

Extended reading: What Is Difference Between Rotameter And Flow Meter?

Vortex flow meter has certain requirements on the upstream and downstream straight pipe section of the installation point. otherwise it will affect the flow field of medium in the pipeline and affect the measuring accuracy of the meter. The length of the upstream and downstream straight pipe section of the instrument is required as shown in FIG. DN is the nominal diameter unit of the instrument:mm.

Read more about: Vortex flow meter installation

Since the ultrasonic flowmeter is a velocity flowmeter, it has strict requirements on the flow characteristics of the medium. It must be ensured that the medium is in a laminar flow state during the detection of the transducer.

Therefore, whether it is a split ultrasonic flowmeter with a large pipe diameter or an integrated ultrasonic flowmeter with a small pipe diameter, it is necessary to ensure that there are enough straight pipe sections before and after the instrument before installation.

Although most of the velocity-type instruments have such regulations for the requirements of the straight pipe section, in order to ensure the good use of the ultrasonic flowmeter, the straight pipe section is most likely to be larger than the first 10D and the latter 5D standard, the bigger the better.

Extended Reading: Mechanical flow meter for diesel

Steady flow is helpful for ensuring measurement accuracy.

Standard requests for steady flow are:

1. The pipe should be far away from pump outlet and half-open valve. 10D to upstream and 5D to downstream. (D means outer diameter)

2. 30D to pump outlet and half-open valve.

The requirement of straight pipe section for turbine flowmeter installation is very important. Its detailed requirements are as follows:

  • The flowmeter has certain requirements on the upstream and downstream straight pipe sections at the installation point. Otherwise, the measurement accuracy will be affected.
  • If there is a reducer upstream of the installation point of the flowmeter, the upstream of the flowmeter should have an equal-diameter straight pipe section of not less than 15D (D is the diameter of the pipe). The downstream should have an equal-diameter straight pipe section of not less than 5D.
  • If there is a gradually expanding pipe upstream of the installation point of the flowmeter, there should be a straight pipe section of equal diameter not less than 18D (D is the diameter of the pipe) upstream of the flowmeter. There should be a straight pipe section of equal diameter no less than 5D downstream
  • If there is a 90° elbow or downlink joint upstream of the installation point of the flowmeter, there should be an equal diameter straight pipe section not less than 20D upstream of the flowmeter, and an equal diameter straight pipe section not less than 5D downstream.
  • If there is a 90° elbow on the same plane upstream of the installation point of the flowmeter, there should be an equal-diameter straight pipe section of not less than 25D upstream of the flowmeter, and an equal-diameter straight pipe section of not less than 5D downstream.

The oval gear flowmeter is a kind of instrument specially for measuring the flow of high-viscosity medium. The instrument plays a very important role in the industry, and the measurement accuracy is relatively high.

Oval gear flowmeter, this kind of flowmeter does not need to use straight pipe sections in the process of use.

This kind of measuring instrument can be easily installed at the valve outlet or turning point of the pipeline. Do not use the original straight pipe section at all. It is also a disguised way to save production costs during use.

The oval gear flowmeter should be cleaned before installation. If the liquid contains solid particles, a filter must be installed upstream of the pipeline; if it contains gas, an exhaust device should be installed.

The oval gear flowmeter does not have certain requirements for the front and rear straight pipe sections. It can be installed horizontally or vertically. During installation, the rotation axis of the oval gear of the flowmeter should be parallel to the ground.

Read more about: Various Types of Mass Flow and Volumetric Flow Meters

Coriolis flow meters directly measure mass flow and density. Their measurements are insensitive to fluid profiles and have virtually no installation restrictions. Therefore, no upstream and downstream straight runs are required.

The main guideline for a Coriolis sensor is to ensure that the sensor tube remains full. If installing in a vertical pipe. Make sure that fluids (liquids and slurries) flow up and gas flows down. And do not use the meter to align misaligned pipes.

Read more about: Mass Flow Meter Types

Read more about: Different Types of Flowmeters – Technical and Application Analysis


There are many professional organizations that provide guidance and standards for most flow techniques used. Some of them are ISA, ISO, API, AGA, ASME and ANSI.

When in doubt, it is recommended that you refer to these guides. As they have been tested and provide a good starting point for ensuring that the flowmeter is performing properly.

Some very common guidelines/standards are listed below:

Coriolis – ISO10790
Critical Nozzle – ISO9300
Differential Pressure – ISO5167
Electromagnetic – ISO6817
Positive Displacement – ISO2714
Thermal Mass – ISO14511
Turbine – ISO2715
Ultrasonic – ISO17089
Variable Area – ISO11605
Vortex – ISO/TR12764
ASME MFC-3M-2004
ASME MFC-6-2013
ASME MFC-11-2006
ASME MFC-5.1-2011
ASME MFC-16-2014

These are some general guidelines to consider when determining the right flowmeter placement for your application. By asking the right questions and having a good understanding of existing guidelines and standards, you should be able to take advantage of a very large investment in flow meters.

Frequently
Asked
Questions

For orifice plates, the linear travel required depends on the beta ratio of the entire installation and the type of upstream components in the pipe.

If you use a “standard monolithic” orifice plate with a beta of .4 on the upstream inlet side. The very large straight pipe diameter range required for the straight run is 20 and the downstream range for the straight is 10.

However, if you are using a .4beta conditioning orifice plate, the required range for straight pipe is 2-6 straight pipe diameters.

Ultrasonic flowmeter, the upstream is not less than 10 to 50 times the pipe diameter, and the downstream is not less than 5 times the pipe diameter

Extended reading: Flow meter totalizer calculation

The D represents the diameter of the pipe. For the orifice plate in the orifice plate flowmeter, the minimum requirements for the front and rear straight pipe sections are 10D Upstream and 5D Downstream. If there is a pump or regulating valve in front of the orifice plate, then the requirements for the straight pipe section are greater.

Read more about: Shop 101: Key Factors In Selecting A Pipe Flow Meter

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Sino-Inst offers over 50 flow meter for flow measurement. About 50% of these are differential pressure flow meters, 40% is the liquid flow sensor, and 20% are Ultrasonic Level Transmitter and mass flow meter.

A wide variety of flow meters options are available to you, such as free samples, paid samples.

If you have any questiones about Upstream and Downstream Flow Straight Pipe Requirements-for Flowmeter Installation, please contact us!

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