Mechanical Diesel Flow Meters for High Precision Measurement

Mechanical diesel flow meter is a volumetric meter for continuous or intermittent measurement and control of diesel or other liquid flow in pipelines. It has many advantages such as large measuring range, high accuracy, small pressure loss, strong viscosity adaptability, ability to measure high temperature and high viscosity liquid (diesel), convenient calibration, and installation suggestions. It is suitable for flow measurement in petroleum, chemical, chemical fiber, transportation, commerce, food, medicine and health departments.

Mechanical Diesel Flow Meters for High Precision Measurement

Sino-Inst mechanical diesel flow meter solutions come together here and allow you to select from various flow rates or technologies. When it comes to technologies, the turbine or oval gear type diesel flow meters can all be purchased directly from our website. We have a variety of mechanical diesel flow meters suitable for most fuels, including diesel, bio-diesel, kerosene, gasoline, oil, DEF, heating oil, grease and certain chemicals. mechanical Diesel fuel meters are available in several sizes from 1/2″ up to 8 “.

Featured Mechanical Diesel Flow Meters

Characteristics of Diesel Flow

Diesel is a kind of light petroleum, which belongs to the fuel of diesel engine. The use of high-speed diesel engines on cars is more fuel-efficient than gasoline engines.

Diesel demand is growing faster than gasoline. Diesel engines have higher thermal efficiency and higher power than gasoline engines. The fuel consumption per unit is low and relatively economical, so the application is increasing day by day. In many occasions, it needs to be measured.

For oil tanker or diesel storage tank pipeline transportation, it is more suitable to choose a flowmeter with higher measurement accuracy. Because it is not only convenient for trade settlement, but also high precision. The measurement is accurate and can be used for a long time.

According to the role of diesel: the use can be divided into marine diesel engine, locomotive diesel engine, automobile diesel engine, power generation diesel engine, agricultural diesel engine, construction machinery diesel engine, etc.

Diesel Fuel: Diesel fuel is primarily diesel. Light diesel oil is usually used for high-speed diesel engines. Light diesel or heavy diesel for medium and low speed diesel engines.

Extended reading: mechanical oil flow meter

Mechanical Diesel Flow Meter Working Principle

Oval gear flow meters are our most commonly used Mechanical Diesel Flow Meters.

The oval gear flowmeter is composed of a metering box and a pair of elliptical gears installed in the metering box, and the upper and lower cover plates form a sealed crescent-shaped cavity (due to the rotation of the gear, it is not sealed) as the calculation unit of a displacement .

The flow meter is mainly composed of a housing, a counter, an elliptical gear, and a coupling (magnetic coupling and axial coupling), etc. As shown in the figure.

1.Counter 2. Transmitter

3. Accuracy adjuster (used above DN50)

4. Sealed coupling

5. Front cover 6. Cover plate

7. Oval gear 8. Shell

9. Rear cover

When the measured liquid enters the flowmeter through the pipeline, the pressure difference generated at the inlet and outlet pushes a pair of gears to continuously rotate, and the liquid measured by the crescent-shaped cavity is continuously transported to the outlet. The product of four times the secondary displacement is the total amount of the measured liquid flow.

The elliptical gear generates a torque to make it rotate under the action of the pressure difference △p of the measured medium.

The rotor 1 and the rotor 2 are alternately driven by one to rotate the other. There are two magnets on each rotor as signal generating elements. There is a magnetic signal detecting element at the center of the two axes at the bottom of the cavity. Whenever the magnet turns to the detecting element, the sensor counts as a pulse.

Each pulse corresponds to a certain amount of medium discharge F, F=XXml/p, so the volume flow Qm per unit time can be obtained: Qm=F*H, F is the amount of medium removed by each pulse; H pulse per unit time number.

Read more about Mass Flow Rate vs Volumetric Flow Rate

Advantages of Oval Gear Mechanical Diesel Flow Meters

  • High measurement accuracy: 0.2 and 0.5;
  • The mechanism is simple, firm and reliable;
  • Especially suitable for measuring medium with high viscosity. And it is not sensitive to changes in the viscosity of the liquid being measured;
  • Easy to install. No straight pipe sections are required before and after the flowmeter. Even if the flowmeter is close to valves, elbows, shrinks, and expansions, there is no need to add straight pipe sections.
  • In order to prevent the gear of the flowmeter from being stuck by impurities. A filter must be installed upstream of the flow meter

Extended reading: Advantages of Oval Gear Mechanical Diesel Flow Meters

More Inline Digital Diesel Fuel Flow Meters

Frequently
Asked
Questions

It is a type of flowmeter, and the measurement component is a purely mechanical structure, which is a mechanical flowmeter. Such as oval gear flowmeter.

Extended Reading: Mechanical flow meter for diesel

Take an oval gear flowmeter as an example. Under the action of fluid flow, a pressure difference is formed between the inlet and outlet of the instrument. A pair of oval gears are constantly rotating on the shaft. The cavity between its gears is filled with liquid.

As the rotation is discharged, the flow rate of the liquid flowing through the meter can be known by measuring the number of revolutions of the oval gear.
Assume that the volume of the oval gear discharged by one rotation of the oval gear is Q. The number of rotations of the oval gear per unit time is N. Then the volume of liquid that flows during this time is NQ.

If we choose an oval gear flowmeter made of stainless steel, it can also be applied to the measurement of many chemical liquids.

Commonly used fuel flowmeters include turbine flowmeters, circular gear flowmeters, oval gear flowmeters, mass flowmeters, etc.

Industrial oil flow meters measure the volume or mass of oil. Can realize the mutual conversion of volume and mass.

The main industrial oils are hydraulic oil. Gear Oil. Turbine oil. Compressor oil. Refrigeration oil. Transformer oil. Cylinder oil, heat treatment oil, heat transfer oil, etc. Of course, edible oil can also be produced in the industry. In addition, there are greases with lubricating oil as base oil and thickening agent.

Therefore, whether it is a company that uses, trades, or produces oil, it needs to accurately measure the oil flow.

There are many common oil flow meters, such as turbine flow meters, positive displacement flow meters, gear flow meters, mass flow meters, etc.

Extended reading: Crude Oil Measurement – Radar Level Meter Measuring Vaulted Buffer Tank

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Hydraulic Oil Flow Meters

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Read more about: The Pros and Cons of Micro Motion Flow Transmitters

Sino-Inst is Manufacturer of Mechanical Diesel Flow Meters for diesel flow measurement. We supply more than 20 kinds of Mechanical Diesel Flow Meters. 80% oval gear flow meter, 20% other types flow sensors.

Mechanical Diesel Flow Meters for diesel fuel measurement are mainly used for flow measurement of various oils pipes.

Mechanical Diesel Flow Meters enable stable flow measurement. This greatly meets the measurement needs of many applications. Can be used from small to large pipes.

Sino-Inst’s Mechanical Diesel Flow Meters for diesel fuel flow measurement, made in China. Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

The entire team at Sino-Inst’s has received excellent training, so we can ensure that every client’s needs are met. For assistance with your product requirements, whether it’s a Mechanical Diesel Flow Meters for diesel measurement, flow sensor, or other device, give us a call.

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High Pressure Flow Meters for Liquids-Steam-Gas

Are high pressure flow meters the same as regular flow meters? Can high pressure flow meters be replaced by ordinary flow meters?
Of course not.

You need to measure the flow of fluids under high pressure, but you’re not sure which type of flow meter is best for your application.

Choosing the right flow meter can be difficult, because there are so many different types available on the market. How do you know which one is right for your specific application?

Sino-Inst offers a wide range of high pressure flow meters that are specifically designed to operate in demanding applications. Our high pressure flowmeters are made from stainless steel construction and are ideal when measuring the flow of fluids under high pressures.

If you’re not sure which high pressure flow meter is right for your application, please contact us and we will be happy to help you select the best model for your needs.

High Pressure Flow Meters Types

There are various types of high pressure flow meters available on the market including: positive displacement, turbine, magnetic, gear, coriolis mass flow meters. Each type of meter has its own advantages and disadvantages that should be considered when selecting a high pressure flow meter for a particular application. Read more about: Flow Meter Selection Guide

High pressure turbine flow meter is one of the most popular types of high pressure flow meters due to its high accuracy and repeatability. It is also relatively easy to install and maintain. High pressure turbine flow meters work by measuring the rotation of a turbine blade that is caused by the flow of fluid passing through the meter. It is the best choice for flow measurement of various high-pressure liquids and oils.

The housing is made of stainless steel. The meter has a simple structure and optimized structural design. High-pressure butt-weld flange clamping or high-pressure threaded connection structure is used.

  • High pressure structure design, up to 40MPa.
  • Advanced micro-power high-tech, low power consumption.
  • new sensors, low initial flow and low pressure loss.
  • High accuracy with good overlap
  • multiple output modes for easy system integration.

Main applications.
Chemical high-pressure pipeline, hydraulic oil, circulating oil, oil stations, construction machinery and other high-pressure occasion liquid.

The main disadvantage of high pressure turbine flow meters is that they are not suitable for applications where the fluid contains solids or particles, as these can damage the meter.

Extended reading: How To Install The Pressure Sensor When Measuring The Flow Pipeline?

High-pressure electromagnetic flowmeter is used to measure the flow of conductive fluids in mining energy, steel, petroleum, chemical, electric power, industry, water conservancy, and other sectors. Can also measure acid, alkali, salt and other corrosive conductive liquids.

  • Measurement medium: water, acid, alkali, seawater and other strong corrosion or impurities containing conductive liquids.
  • Medium conductivity: ≥ 20uS/cm;
  • Nominal diameter: DN6-DN3000mm;
  • Lining material: polychloroprene, polytetrafluoroethylene, silicone fluorine rubber, polyurethane rubber, F46, PFA;
  • Electrode material: key-containing stainless steel, Hastelloy B, Hastelloy C, titanium, aluminum, platinum-y alloy, tungsten carbide.
  • Nominal pressure: 0.6MPa-42MPa;
  • Precision grade: 0.2, 0.5, 1.0 grade.
  • Flow rate range: 0.1m/s-15m/s;
  • Ambient temperature: sensor -25℃~+60℃; converter -10℃~+60℃.
  • Relative temperature: 5%-95%

Key Advantages:

Accurate and repeatable measurements;

No moving parts means low maintenance costs;

Can handle high pressures and high temperatures;

Key Disadvantages:

Requires a minimum conductivity of the fluid being measured;

Susceptible to interference from external magnetic fields;

Extended reading: Pressure Sensor Applications In Various Industries

The gear flow meter is a type of volumetric flow meter.
It is made of stainless steel and can be customized with 40MPa high pressure.
The high pressure gear flow meter is especially suitable for low flow measurement.

Features:

  • High pressure resistance (1.0-40MPa)
  • High and low temperature resistance (-196℃-200℃)
  • Can measure various viscous media
  • High precision and high repeatability
  • Pulse output/analog output optional
  • Wide range ratio (1:100)
  • Wide measuring range
  • High corrosion and stain resistance (acid and alkali)

Applications:

  • Resin, glue measurement
  • Ink, asphalt measurement
  • Fuel oil measurement
  • Hydraulic oil, lubricating oil, grease measurement
  • Liquid nitrogen, freezing liquid, solvent measurement
  • Edible oil, fish oil and food filling measurement
  • Chemical and anti-corrosion requirement fluid measurement
  • Fluid dosing control system

Extended Reading: Rotameter vs Flow meter

A high pressure orifice plate flowmeter is a device used to measure the flow of fluids through a pipe. It consists of a plate with an opening in the middle, through which the fluid flows. The plate is placed in the path of the fluid stream and the pressure drop across the plate is measured. This pressure drop is then used to calculate the flow rate. High pressure orifice plates are used in applications where the fluid being measured is under high pressure, such as in steam, oil and gas pipelines.

  • Applicable measured media is very wide, can be used for almost all gases, steam and liquid flow measurement.
  • Use pressure up to 32MPa, also can be used for negative pressure.
  • Medium temperature range: -30°C to +650°C.

Extended Reading: Fluid pressure sensor

Bar type flowmeter will be inserted into the center of the pipe probe, the total pressure hole on the direction of the incoming fluid flow. Static pressure hole to the direction of the fluid to flow. The difference between the total pressure and static pressure is the measured differential pressure in the center of the pipe. Then the standard differential pressure at that point is fitted by the wind tunnel calibration curve of the probe.

It is mainly used in high temperature and high pressure high flow rate or ultra-high temperature and ultra-high pressure steam flow meter. It is made of high temperature resistant and impulse corrosion resistant 1Cr18Ni9Ti material.

The complete metal chamber structure is adopted to ensure the strength and steel. So that no damage to the mechanism will occur under the washout of high-speed airflow.

Matching temperature and pressure sensors are used to compensate for the temperature and pressure of the measured medium to ensure measurement accuracy.

  • High temperature and pressure resistance: the primary element intelligent probe material selection 1Cr18Ni9Ti stainless steel ( according to different media selection of special steel ).
  • Can withstand the maximum temperature of 650 ℃, the highest medium pressure 32MPa.

Mass flow meters are based on the Coriolis principle. The flow tube through which the medium flows vibrates, thus triggering the Coriolis effect. The sensor detects and analyzes the change in frequency, phase difference and amplitude of the flow tube. The mass flow rate and density of the fluid are calculated.

The high pressure coriolis mass flow meter is pressure resistant to 24 MPa. The type of process connection as well as the ambient and process medium temperature may reduce this rating.

Choose The Right Digital Flow Meters Types

Read more about: Condensate Flow Meter-Steam Condensate Flow Meter|Types & Selection Guide

Featured High Pressure Flow Meters for Sale

High pressure flow meters Applications

High pressure flow meters are recommended based on the application. High pressure gas, High pressure water, High pressure liquid, High pressure steam or High pressure air. High pressure oxygen is also a common application. Read more Turbine Flow Meter Application Case: Demineralized Water.

Some common applications for high pressure flow meters include:

  • – High pressure gas flow measurement
  • – High pressure water flow measurement
  • – High pressure hydraulic flow measurement
  • – High pressure steam flow measurement
  • – High pressure air flow measurement
  • – High pressure oxygen flow measurement

Read more about: High Pressure Hydraulic Flow Meter

When selecting a high pressure flow meter, it is important to consider the nature of the fluid being measured, the operating conditions and the required degree of accuracy. Each type of high pressure flow meter has its own advantages and disadvantages that should be considered in order to select the best meter for the application.

Read More about: What is the difference between rotameter and flowmeter?

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Sino-Inst is a manufacturer of High Pressure Flow Meters for Liquids-Steam-Gas. We offer more than 20 types of High Pressure Flow Meters, 40% for gas, 30% for liquid and the rest for steam. High Pressure Flow Meters include turbine, coriolis mass, and more DP flow meters.

High Pressure Flow Meter is mainly used for small and medium diameter flow measurement. It can measure liquid, gas, steam, etc. Complete product series specifications, in all walks of life are widely used.

High Pressure Flow Meters can be stable flow measurement without modifying the pipeline. This greatly meets the measurement needs of many applications. From small tubes to large tubes can be used.

Sino-Inst’s High Pressure Flow Meters, made in China, have good quality, with better prices. Our flow measuring instruments are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a High Pressure Flow Meter, level sensors, or other equipment, please give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form

What Is Metal Tube Flow Meter? Rotameter Manufacturer

What is Metal Tube Flow Meter?

LZ series metal tube flow meter, also known as metal rotor flowmeter. Metal tube flow meter consists of a measuring tube and side indicator, the field indicator can also be retrofitted with an electric device, suitable for liquid gas, and steam measurement. Stable flow measurement is also possible at high pressures and extreme temperatures.

Metal tube flow meter units are available in a variety of tube sizes and configurations. Metal tube units are available from DN 15 to DN 200.

Metal Tube Flow Meter Features

  • All metal construction, strong and stable.
  • Short strokec compact structure.
  • Low pressure loss design.
  • New style magnetic coupling structure ensures that the signal transmission is more stable.
  • Magnetic filter can be added as customer requirements.
  • Thermal insulation or tracing heat jacket.
  • Used in the gas and liquid measurement in all industries. The measurment parts can adopt different materials to be suitable for different medias.
  • Suitable for harsh environment and seriously corrosion media. Having good heat resistance and pressure resistance.
  • Intelligent dual-line LCD display,on site instant/cumulative flow display and back light as options.
  • Two-wire systemc batteryc alternating current can be choosed to supply the power.
  • With data recoveryc data backup and powerfail protection functions.

Read More about: Digital Rotameter

Metal Tube Flow Meter Benefits

  1. Metal tube rotameter gives full play to its advantages in small diameter, low flow rate of the medium flow measurement.
  2. Simple structure, reliable operation, wide range of applications, accurate measurement, easy installation. The product is widely used in chemical, food, pharmaceutical and other industries.
  3. Rotameter flowmeter has ordinary type and anti-corrosion type. The above two types are further divided into field indication type and electric remote transmission type.
  4. If the measured medium is easy to crystallize or freeze. Can also use metal rotor flowmeter with steam tracing.
  5. If the measured medium contains magnetic objects. Can be installed at the entrance of the flowmeter magnetic filter. Its material is the same as the corresponding flowmeter material.
  6. The overall structure of the metal tube rotameter is made of metal. So it is more sturdy, not easy to be damaged by external factors. It can withstand high temperature of 400℃, and has the characteristics of explosion-proof and anti-corrosion.
  7. Used for gas and liquid measurement in various industries, the measuring part can be made of different materials to adapt to different media conditions.

Extended Reading: What is difference between rotameter and flow meter

Metal Tube Flow Meter-Variable Area Flow Meters Principle

A Metal Tube Flow Meter is a variable area flow meter. It consists of measuring tube, float, indicator, process connection, and so on.

Rotameter flow meter working principle

When the measured fluid passes through the annulus formed by the cone and floats from the bottom to top.

The differential pressure produced at the upper and lower ends of the float forms the force for the float to rise.

When the rise of the float is greater than the weight of the float immersed in the fluid. The float rises.

The annulus area increases accordingly. The fluid velocity in the annulus drops immediately.

The differential pressure at the upper and lower ends of the float is reduced. The lifting force acting on the float also decreases.

Until the rising force equals the weight of the float immersed in the fluid, the float will stabilize at a certain height.

The height of the float in the tapered tube and the flow rate through it correspond to each other.

Extended reading: Beginner’s Guide: Variable area flow meter

Metal Tube Flow Meter Applications

Metal tube rotor flowmeter Mainly applicable to.

  • Suitable for small diameter low flow rate gas, liquid and steam flow measurement.
  • Magnetic coupling principle no leakage resistant to high pressure.
  • High temperature resistance, up to 450 ℃.
  • Subject to certain viscosity, not suitable for measuring high viscosity media.
  • When the flow rate exceeds 100m3 / h water flow, the pressure loss is large.
  • Mostly used for process control instrumentation, accuracy 1%, generally 1.5%, range ratio 10:1.
  • Intrinsically safe explosion-proof and explosion-proof type are all available, suitable for dangerous occasions.
  • Pointer type, battery type, two-wire type, 220V AC power supply and other forms are available. 
  • Suitable installation method is vertical installation of the lower inlet and upper outlet.
  • Measuring high temperature and low temperature (-30 ℃ below) media, the use of jacket type
  • Not suitable for measuring pulsating media flow (such as metering pump outlet).
  • For the gas this table without temperature and pressure compensation, need to be considered separately.
  • For more than one meter intensive installation or carbon steel process pipeline passing near the meter, to maintain a distance of more than 100mm from the meter to avoid magnetic interference.
  • For containing a large number of ferromagnetic particles media flow measurement, to be installed in front of the instrument magnetic filter, and regular purging.
  • Metal pipe rotameter for the occasion of straight pipe section requirements are not high, generally for the first 5D after 250mm can be.

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Frequently
Asked
Questions

Steam can be measured using a metal pipe rotameter. Steam temperatures are above 200 degrees Celsius, and metal pipe rotameter can measure media up to 400 degrees Celsius.

The main measuring element of the glass tube rotameter is a vertically mounted conical glass tube and a float that can move up and down inside.

When the fluid from the bottom up through the conical glass tube, in the float between the upper and lower pressure difference, the float in this differential pressure under the action of rising. When the rising force, the buoyancy force and viscous force on the float is equal to the gravity of the float, the float is in equilibrium position.

Therefore, the flow of fluid through the glass rotameter and the float rise height. That is, there is a certain proportional relationship between the flow area and the glass rotor flowmeter. The float position height can be used as a measure of flow.

The flow detection element of the rotameter is composed of a vertical tapered tube that expands from bottom to top and a float group that moves up and down along the axis of the tapered tube. Below, I will give you a specific introduction to the classification of rotameters.

Glass rotameter:

Glass rotameters are mainly used in various departments such as the chemical industry, petroleum, light industry, medicine, fertilizer, chemical fiber, food, dyes, environmental protection, and scientific research. Used to measure the flow of single-phase non-pulsating (liquid or gas) fluids. The anti-corrosion glass rotor flowmeter is mainly used for the detection of corrosive liquid and gas medium flow. Such as strong acid, strong acid, oxidant, strong oxidizing acid, organic solvent, and other corrosive gas or liquid medium flow detection.

Extended reading: Gas Rotameter Tips

Plastic tube rotameter:

The main parts such as the liquid plastic tube rotameter cone tube are made of AS, ABS plastic. Has relatively good corrosion resistance. The product also has the characteristics of reasonable structure, small size, lightweight, and the tapered tube is not easily broken. The plastic tube rotor flowmeter can be widely used in chemical, environmental protection, food, and other industrial sectors.

Plexiglass rotameter:

Plexiglass rotameter is divided into panel type plexiglass rotameter and pipeline type plexiglass rotameter.

Plexiglass rotameter also has the characteristics of high transparency, intuitive reading, not easy to break, lightweight, long life, and convenient installation and connection. However, the tapered glass tube of plexiglass cannot be used for organic solvents (such as trichloroethylene, dichloroethane).

Metal tube rotameter:

Metal tube rotameter is divided into on-site pointer indication type and remote transmission type.

Metal float flowmeter is a kind of flow measuring instrument commonly used in industrial automation process control. It has the characteristics of small pressure loss, large detection range (range ratio 10:1), and convenient use. It can be used to measure the flow of liquid, gas, and steam. It is especially suitable for medium flow measurement with low flow velocity and small flow.

Extended reading: Vortex Steam Flow Meter

The metal float flowmeter has a local display type and an intelligent remote transmission type. With pointer display. Instantaneous flow, cumulative flow, liquid crystal display. Upper and lower limit alarm output. Cumulative pulse output, standard two-wire 4-20mA current output, and other forms. Provide users with a very wide choice of space. In addition, the instrument uses a high-quality MCU micro-processing system. Ensure the excellent performance of the flowmeter in various applications.

Extended reading: Beginner’s Guide: Variable area flow meter

Float (rotor) flowmeter, also known as rotameter, is mainly used for small and medium diameter flow measurement. Can measure liquid, gas, steam, etc.. Product series specifications are complete, in all walks of life are widely used.

If the flowmeter is divided into 5 categories. Then the five commonly used flowmeters are:

  1. Electromagnetic flowmeter
  2. Differential pressure flowmeter
  3. Turbine flowmeter
  4. Ultrasonic flowmeter
  5. Volumetric flowmeter (PD)

If you want to divide the flow meter into three categories. I think it can be divided into volumetric flowmeters, mass flowmeters, and velocity flowmeters.

Sino-Inst is a manufacturer of metal tube flow meters. We offer more than 20 types of metal tube flow meters, 40% for gas, 30% for liquid and the rest for steam.

Metal Tube Flow Meter is mainly used for small and medium diameter flow measurement. It can measure liquid, gas, steam, etc. Complete product series specifications, in all walks of life are widely used.

Metal Tube Flow Meters can be stable flow measurement without modifying the pipeline. This greatly meets the measurement needs of many applications. From small tubes to large tubes can be used.

Sino-Inst’s Metal Tube Flow Meters, made in China, have good quality, with better prices. Our flow measuring instruments are widely used in China, India, Pakistan, USA and other countries.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a metal tube flow meters, level sensors, or other equipment, please give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form

Flow Pressure Transducers for Fluid Pipelines

Flow Pressure Transducers are measurements of fluid pressure within a pipeline. When fluid flows through a pipe, pressure acts on the pipe wall. The medium in the pipeline can be liquid or gas.
Measure the pressure of the fluid, on the one hand, you can understand the pressure in the pipeline. On the other hand, pipeline flow can be monitored through the relationship between pipe diameter-pressure-flow.

Featured Flow Pressure Transducers for Sale

Extended reading: Static Pressure vs Dynamic Pressur

Measuring Flow with Pressure Sensors

Differential pressure sensors have been widely used to measure the flow of incompressible liquids. A very common method is to measure the pressure drop across the orifice in the pipe and calculate the flow.

An orifice plate is simply a plate that fits in a pipe (usually between flanges) with a hole of known size in its center. As the fluid flows through the orifice, a pressure drop develops across the orifice plate from the upstream side to the downstream side. This pressure drop is proportional to flow, and the sensor signal can be used to calculate flow in engineering units.

The upstream side of the orifice will have higher pressure and will be connected to the + port of the pressure sensor through a three-valve manifold. The downstream side of the orifice is similarly connected to the -port of the pressure sensor. The three-valve manifold is used to protect the pressure sensor from overpressure when the pressure sensor is installed into the work pipeline.

Calculations to determine flow from pressure drop are derived from fairly simple physical equations. However, there are many variables, each with its own engineering unit. These include: hole geometry, pipe size, fluid viscosity and fluid density. Given the number of terms and the conversion factors involved in each variable, the calculation can be quite involved.

Fortunately, there are many online calculators that allow you to simply enter variables in any engineering units that are convenient for you, and then calculate the flow rate for any given pressure drop across the orifice.

Learn more about Flow Rate And Pressure Formula, which may help you calculate mass or volume flow.

Extended reading: Temperature and pressure compensation of vortex steam flowmeter

Pipe diameter/velocity/flow comparison table (inlet > outlet)

Diameter (DN) Flow m3/h
0.4m/s 0.6m/s 0.8m/s 1.0m/s 1.2m/s 1.4m/s 1.6m/s 1.8m/s 2.0m/s 2.2m/s 2.4m/s 2.6m/s 2.8m/s 3.0m/s
20 0.5 0.7 0.9 1.1 1.4 1.6 1.8 2.0 2.3 2.5 2.7 2.9 3.2 3.4
25 0.7 1.1 1.4 1.8 2.1 2.5 2.8 3.2 3.5 3.9 4.2 4.6 4.9 5.3
32 1.2 1.7 2.3 2.9 3.5 4.1 4.6 5.2 5.8 6.4 6.9 7.5 8.1 8.7
40 1.8 2.7 3.6 4.5 5.4 6.3 7.2 8.1 9.0 10.0 10.9 11.8 12.7 13.6
50 2.8 4.2 5.7 7.1 8.5 9.9 11.3 12.7 14.1 15.6 17.0 18.4 19.8 21.2
65 4.8 7.2 9.6 11.9 14.3 16.7 19.1 21.5 23.9 26.3 28.7 31.1 33.4 35.8
80 7.2 10.9 14.5 18.1 21.7 25.3 29.0 32.6 36.2 39.8 43.4 47.0 50.7 54.3
100 11.3 17.0 22.6 28.3 33.9 39.6 45.2 50.9 56.5 62.2 67.9 73.5 79.2 84.8
125 17.7 26.5 35.3 44.2 53.0 61.9 70.7 79.5 88.4 97.2 106.0 114.9 123.7 132.5
150 25.4 38.2 50.9 63.6 76.3 89.1 101.8 114.5 127.2 140.0 152.7 165.4 178.1 190.9
200 45.2 67.9 90.5 113.1 135.7 158.3 181.0 203.6 226.2 248.8 271.4 294.1 316.7 339.3
250 70.7 106.0 141.4 176.7 212.1 247.4 282.7 318.1 353.4 388.8 424.1 459.5 494.8 530.1
300 101.8 152.7 203.6 254.5 305.4 356.3 407.1 458.0 508.9 559.8 610.7 661.6 712.5 763.4
350 138.5 207.8 277.1 346.4 415.6 484.9 554.2 623.4 692.7 762.0 831.3 900.5 969.8 1039.1
400 181.0 271.4 361.9 452.4 542.9 633.3 723.8 814.3 904.8 995.3 1085.7 1176.2 1266.7 1357.2
450 229.0 343.5 458.0 572.6 687.1 801.6 916.1 1030.6 1145.1 1259.6 1374.1 1488.6 1603.2 1717.7
500 282.7 424.1 565.5 706.9 848.2 989.6 1131.0 1272.3 1413.7 1555.1 1696.5 1837.8 1979.2 2120.6
600 407.1 610.7 814.3 1017.9 1221.4 1425.0 1628.6 1832.2 2035.7 2239.3 2442.9 2646.5 2850.0 3053.6

Extended Reading: MEMS Pressure Sensors

Diameter(DN) Recommended flow rate m/s:
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
closed system 0.5-0.6 0.6-0.7 0.7-0.9 0.8-1 0.9-1.2 1.1-1.4 1.2-1.6 1.3-1.8 1.5-2.0 1.6-2.2 1.8-2.5 1.8-2.6 1.9-2.9 1.6-2.5 1.8-2.6
open system 0.4-0.5 0.5-0.6 0.6-0.8 0.7-0.9 0.8-1.0 0.9-1.2 1.1-1.4 1.2-1.6 1.4-1.8 1.5-2.0 1.6-2.3 1.7-2.4 1.7-2.4 1.6-2.1 1.8-2.3

Extended reading: Differential pressure flow meter advantages and disadvantages

Applications of Flow Pressure Transducers

Fluid Pressure Transducers are mainly used in: construction machinery, hydraulic and pneumatic systems, petrochemicals, energy and water treatment, water conservancy and hydropower, compressors and other fields:

  1. Applied to hydraulic system
  2. Applied to safety control system
  3. Applied to injection mold
  4. Applied to monitoring mine pressure
  5. used in compressors, air conditioning and refrigeration equipment

Extended reading: High Pressure Flow Meters Types

How to install the pressure sensor when measuring the flow pipeline?

When detecting the gas and fluid pressure in the pipeline, the pressure guiding pipe is connected with a vertical tee before entering the pressure sensor. The sampling gas enters from the upper part of the tee. The lower part of the tee is connected to a water collecting irrigation, and the horizontal interface of the tee enters the pressure sensor .

The pressure sensor is installed horizontally. The sampling pressure pipe is connected to the upper part of the pressure sensor detection diaphragm. The lower part of the detection diaphragm has its own discharge bolt.

When there is liquid entering the pressure guiding pipe, a large part will be collected in the water collecting irrigation. A small amount of liquid entering the pressure sensor detection diaphragm can be discharged by the discharge bolt of the pressure sensor.

When measuring fluid pressure, the pressure of the main fluid is taken as the measurement object. Therefore, when the pressure sensor measures the gas pressure in the pipeline, in order to prevent the liquid in it from entering the sampling pressure pipe. The sampling point is 45° above the horizontal plane of the center of the pipeline.

When measuring the liquid pressure of the pipeline, in order to prevent the gas in it from entering the sampling pressure guiding tube, the sampling point is 45° below the horizontal plane of the center of the pipeline. Read more about: Shop 101: Key Factors In Selecting A Pipe Flow Meter

Even so, it is inevitable that different phases of fluid will enter the sampling impulse pipe. There are different requirements for the installation and configuration of the pressure sensor impulse pipe.

The water collecting tank or gas collecting tank installed on the pressure guiding pipe is equipped with an inlet valve and a discharge valve. During normal testing, the inlet valve is opened and the discharge valve is closed. When it is necessary to discharge, first close the inlet valve, and then open the discharge valve. . This discharge method will always have a bit of out-of-phase fluid remaining in the water or gas header, but it will not affect the pressure sensor detection accuracy.

Fluids include both gaseous fluids and liquid fluids. The density and pressure of gaseous fluids are lower than that of liquid fluids. So in pipeline fluids, the gaseous fluid is always above the liquid fluid. This is the basic characteristic of vapor-liquid two-phase fluid.

Extended reading: Pipe Diameter vs Pressure vs Flow

Frequently
Asked
Questions

Pressure transmitters can be categorized into four main types:

  • Gauge Pressure Transmitter.
  • Absolute Transmitters.
  • Differential-Pressure Transmitter.
  • Multivariable Pressure Transmitters.

Extended Reading: 4 wire pressure sensor wiring diagram

There are many types of pressure sensors. Such as resistance strain gauge pressure sensors, semiconductor strain gauge pressure sensors, piezoresistive pressure sensors, inductive pressure sensors, capacitive pressure sensors, resonant pressure sensors, etc.

Extended reading: wireless pressure transmitter working principle

Currently, the most widely used pressure sensors include:

  • Diffused silicon piezoresistive pressure sensor,
  • Ceramic piezoresistive pressure sensor,
  • Sputtering thin film pressure sensor,
  • Capacitive pressure sensor,
  • Sapphire pressure sensor with high temperature resistance.
  • But the most widely used is the piezoresistive pressure sensor, which has a very low price, high accuracy and good linearity.

Extended Reading: Electronic Pressure Switch for Air Compressor

Flow is an important parameter in industrial production and life. The amount of fluid flowing through a section of a pipe per unit time is called instantaneous flow. Instantaneous flow is divided into volume flow and mass flow. A flow sensor is a sensor that measures the flow of a fluid. Flow sensor is an important instrument in measurement technology, it is widely used in industrial process control, life science and technology, commercial application, military and other fields. In recent years, with the development of science and technology and the development of human needs, flow sensors are also constantly developing.

Extended reading: Digital Flow Meters

Related Flow-Pressure Measurement Solutions

Crude Oil Flow Meter

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Extended reading: High accuracy pressure transducers

Sino-Inst is Manufacturer of Flow Pressure Transducers for Fluid Pipelines. For High Viscosity Fluids-Chemical Coatings – Paints – Slurry – Asphalt – Crude Oil. We supply more than 20 kinds of Flow Pressure Transducers.

Flow Pressure Transducers are mainly used for highly viscous media.
It can measure even liquids such as water, seawater, oil, and slurry.

Sino-Inst’s Flow Pressure Transducers, made in China, Having good Quality, With better price. Our pressure measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

The entire team at Sino-Inst’s has received excellent training, so we can ensure that every client’s needs are met. For assistance with your product requirements, whether it’s a Flow Pressure Transducer, level sensor, or other device, give us a call.

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Collection of Industrial Insertion Flowmeter Types

What is an insertion flow meter?

Insertion flowmeter is a type of flowmeter in which the measuring probe is inserted into the pipe to measure the flow. This is a type of flow meter divided by structure. It includes various flow meters with different working principles. Insertion flowmeter plays an important role in the measurement of large-diameter water flow. Light weight, low pressure loss, easy installation and maintenance.

There are many types of insertion flowmeters that have been popularized and used. According to the working principle of the insertion flowmeter detection head, it can be divided into insertion turbine, insertion vortex, insertion electromagnetic, uniform velocity tube and thermal flowmeter.

Featured Insertion Flowmeters for Sale

insertion flowmeter types

Insertion Magnetic Flow Meter, also called insertion electromagnetic flow meter, is an insertion type flow meter. Insertion magnetic flowmeter can be installed without stopping the flow. Suitable for large diameter DN300-3000.

  • Velocity measurement range: (0.1-10) m/s
  • Measuring pipe diameter: DN (100-3000) mm
  • Measurement accuracy: 1.5~2.5 class
  • Working pressure: <1.6MPa
  • Medium temperature: -20~150℃

Extended Reading: Special Magnetic Flowmeter Installation situation

Insertion Vortex Flow Meter is mainly used for flow measurement of gas, liquid, and steam fluid in large-diameter pipelines.

  1. It can measure the volume flow and mass flow of steam, gas and liquid;
  2. No mechanical moving parts, high measurement accuracy, compact structure and easy maintenance;
  3. Small pressure loss, wide range; range up to 1:25;
  4. Adopt interference elimination circuit and anti-vibration sensor head;
  5. The use of disturbance elimination circuit and anti-vibration sensor head makes the instrument have certain anti-vibration performance;
  6. The temperature of the measurable medium can reach +250℃.
  7. The sensor can be disassembled and installed continuously, and the amplifier and the sensor can be separated (separation distance 15m);

The insertion target flowmeter is developed on the basis of the traditional target flowmeter.
It has the characteristics of flowmeter without moving parts such as orifice plate and vortex street. At the same time, it has high sensitivity, accuracy comparable to that of positive displacement flowmeters, and a wide range.

  • Wide range of applicable pipe diameters: Φ10~Φ2000 to larger;
  • Wide temperature range: -196°C ~ 500°C;
  • Applicable to high/low pressure conditions: 0~42MPa;
  • Applicable to various media: gas, liquid (including high viscosity liquid, slurry), steam;
  • It is suitable for medium with low flow velocity, and its measurable minimum flow velocity is 0.08m/s.

The SI-VL Verabar Flow Meter is designed with an aerodynamic engineering structure and is a sensor element. The VERIS Verabar Flow Meter is a Insertion flow meter. A Verabar tube sensor is inserted into the pipe. When the fluid flows through the sensor, a high-pressure distribution zone is created in the forward direction of the flow. And a low-pressure distribution zone is created in the rear. Verabar Flow Meter can be used to measure dry gas, humid gas, liquid or vapor, without being limited by dielectric constant.

The insertion turbine sensor is matched with the display instrument to form an insertion turbine flowmeter. The insertion turbine flowmeter can be widely used in large-diameter pipeline source water, circulating water, purified water, etc. to measure the volume instantaneous flow and total volume of liquids.

Insertion turbine flowmeter features:

  1. The insertion turbine flowmeter has strong resistance to impurities. The tangential impeller can release the suspended debris in the fluid at any time when it rotates. so that it does not wrap around the blades of the tangential impeller;
  2. The structure and principle of the sensor and display instrument are very simple and intuitive, and it is very easy for users to master their use and maintenance technology;
  3. It has high anti-electromagnetic interference and anti-vibration capabilities, small pressure loss, wide flow range, and low lower limit flow rate. The impeller has anti-corrosion function;
  4. The sensor can be installed in the open air, and the entire sensor can be used in water for a long time. Horizontal, vertical and inclined pipes can be used;
  5. Sensor with shut-off valve. There is no need to cut off the current during installation and disassembly;

The Ultrasonic Insertion Flow Meter consists of a converter and a pair of insert sensors. The Insertion sensor consists of a positioning base, a ball valve, and a sensor core. Principle: When ultrasonic waves pass through the liquid, the liquid has a slight influence on the insertion time. The change of the insertion time is proportional to the liquid flow rate.

Annubar Flow Meter is a no-equal solution with a patented, averaging pitot tube that delivers superior measurement accuracy over a wide flow range. This flow meter can measure multiple variables and is engineered with an integrated thermowell for temperature measurement. Its patented T-shaped sensor is capable of obtaining measurements via a single pipe penetration while maintaining a small profile in the pipe to reduce permanent pressure loss and increase energy savings.

Insertion Thermal Mass Flow Meter can simultaneously display flow rate (flow), temperature. Low flow rates are responsive, and high flow rates can achieve good accuracy. Even at high temperature, a good constant temperature difference can be obtained, and the stability is good. There are a variety of installation options to choose from, with a measuring range up to 180Nm/s.

Measured medium: air, natural gas, biogas, coal gas, dry chlorine, oxygen, carbon monoxide combustion air, flue gas, flare gas, hydrogen, argon and other dry gases.

insertion flow meter wastewater

If an insertion flowmeter is to be selected for a wastewater pipeline, an insertion electromagnetic flowmeter must be the first choice.​​

The Insertion wastewater flowmeter can be widely used to measure the flow of conductive fluids in tap water, steel, petroleum, chemical industry, electric power, industry, water conservancy, water administration and water resources. It can also measure corrosive conductive liquids such as acids, alkalis, and salts.

The Insertion sewage flowmeter is mainly composed of a measuring head (or measuring tube), an excitation system, an insertion rod, a junction box, a mounting base, and a sealing and positioning mechanism.

Measuring head (or measuring tube): The measuring head (measuring tube) is located at the particle point of the measured flow velocity in the pipeline, and is used to detect the flow velocity at this point. A measuring head (or measuring tube) is a tip or conduit made of insulating material on which a pair of electrodes is mounted. Except for the electrode tip or the inner wall of the measuring tube, other parts are insulated from the fluid to be measured.

Excitation system: The function of the excitation system is to generate a working magnetic field. It consists of an excitation coil and an iron core. It is insulating sealed into the insertion rod.

Insert rod: Made of stainless steel material. The measuring head and the measuring tube are fixed in the insertion rod. The excitation lead and electrode lead are sealed with the measured medium and connected to the junction box through the insertion rod. A direction indicator is welded on the insertion rod to ensure that the working magnetic field, the flow rate and the electrode connection are perpendicular to each other during installation, which meets the requirements of Faraday’s law of electromagnetic induction.

Junction Box: The junction box is located on the top of the sensor. The terminals in the junction box connect the sensor and the converter to each other.

Mounting base: The mounting base is welded on the pipeline under test, used to connect with the mounting ball valve and insert the part of the sewage flowmeter sensor.

Sealing mechanism: It consists of a compression thread seat made of stainless steel, a compression nut, a rubber washer and a positioning screw. It is used to seal and insert the sewage sensor, so that it can avoid a certain working pressure.

insertion flow meter for air/compressed air

If you choose an insertion flowmeter for an air line, or a compressed air line. Then the insertion thermal mass flow meter can be said to be the first choice.

Because, the insertion thermal mass flow meter has obvious advantages:

  • Wide range ratio 1000:1; large diameter, low flow rate, negligible pressure loss;
  • Direct measurement of mass flow without temperature and pressure compensation;
  • Very sensitive measurement of low flow rates;
  • Easy to design and select, easy to install and use;
  • Suitable for all kinds of single or mixed gas flow measurement.

If you need to measure high temperature air, or high temperature compressed air. Then another type of flow meter may need to be selected. Such as high temperature Annubar flowmeter.

Frequently
Asked
Questions

The installation requirements of various insertion flowmeters vary. Here is a brief introduction to the standard installation of plug-in electromagnetic flowmeters:

  1. The arrangement of instruments on the pipeline should be far away from the valve. Maintain a 10-diameter upstream intermediate pipe section and a 5-diameter downstream straight pipe section.
  2. The on-site power supply needs to match the instrument power supply, generally a 24V rectifier. If there is no external power supply for the field measurement, an external power supply meter will be connected.
  3. Pay attention to the flow direction of the measured liquid on the inner wall of the pipe. If the installation is reversed, the measured liquid will show a negative value.
  4. The installation site should be cool and rain-proof. If it is often rained or immersed in water, the protection grade IP68 product should be selected.
  5. The fluid flow in the pipeline should not be stopped if the process requires it. Media should not spill. A ball valve needs to be installed.

Different digital flow sensors include turbine, thermal mass, electromagnetic, ultrasonic, orifice plate, venturi. The different designs of the flowmeters have a variety of applications. With 4-20ma, RS485, or other output.

Then they all work differently. However, they can convert the flow signal into a digital display, or pulse, or 4-20mA signal.

Extended reading: Ultrasonic Flow Meters Types & Technical Guide

For different working principle, We offer different types of flow meters, like:

  • Differential Pressure Flow Meters
  • Orifice Plate
  • Venturi Tube
  • Flow Nozzles
  • The Sonic Nozzle – Critical (Choked) Flow Nozzle
  • Calorimetric Flowmeter
  • Ultrasonic Doppler Flowmeter
  • Positive Displacement Flowmeter
  • Variable Area Flowmeter or Rotameter
  • Velocity Flowmeters
  • Pitot Tubes
  • Electromagnetic Flowmeter
  • Turbine Flowmeter
  • Vortex Flow Meter
  • Thermal Flowmeter
  • Coriolis Flowmeter
  • Mass Flowmeters
  • Open Channel Flowmeters

Sino-Inst is Manufacturer of Insertion Flowmeters. We supply more than 20 kinds of Insertion Flow Meters. 40% insertion magnetic flowmeters, 30% insertion vortex flow meter and other types of flowmeters.

Insertion Flowmeters are mainly used for flow measurement of various liquids and gas.
It can measure even liquids such as water, seawater, oil, and slurry.

Insertion Flowmeters enable stable flow measurement without piping modifications. This greatly meets the measurement needs of many applications. Can be used from small to large tubes.

Sino-Inst’sInsertion Flowmeters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

The entire team at Sino-Inst’s has received excellent training, so we can ensure that every client’s needs are met. For assistance with your product requirements, whether it’s an Insertion Flowmeter, level sensor, or other device, give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form

Crude Oil Flow Meter

Crude Oil Flow Meter refers to a type of flow meter that can accurately monitor and measure the flow of crude oil. Crude oil is an industrial raw material with complex physical and chemical properties. In the process of production, storage, transportation and trade, it is greatly affected by factors such as temperature, pressure and environment. Storage, transportation and handover not in accordance with standard specifications will lead to increased measurement errors and affect product quality.

Therefore, the flow measurement of crude oil has always been the focus and difficulty of the oil and gas extraction industry.

After years of service experience, Sino-Inst offers multiple crude oil flow meters. Including mass flowmeters, positive displacement flowmeters, turbine flowmeters, etc.

Featured crude oil flow meters

types of crude oil flow meters

In terms of the medium to be measured, the crude oil containing impurities needs flow measurement, and the flow measurement of the working conditions with impurities itself is a big problem. Choosing the right crude oil flow meter is even harder.

Based on years of service experience, the following 7 type flowmeters are the types of flowmeters that we believe can effectively measure the flow of crude oil.

In order to realize the accurate measurement of crude oil production, real-time automatic measurement of incoming crude oil quality is the fundamental method.

The mass flow meter has high precision, easy to use and easy maintenance, and long service life. Crude oil production can be directly measured. It is supplemented by a computer real-time monitoring and measurement software system based on it. and utilize network resources. It can also realize remote real-time monitoring of the flowmeter.

The mass flow meter measures the crude oil quality, crude oil volume, water content, temperature and other data on the liquid pipeline in real time. It is displayed on the metering post through the on-site display instrument.

At the same time, the on-site display instrument transmits the relevant data signals to the on-site data storage and remote transmission equipment (industrial computer).

For the crude oil mass flowmeter used for single well measurement, due to the presence of some chemical substances in the measured medium, the flowmeter will cause scaling on the wall of the mass flowmeter measurement pipe after a period of operation.

The composition of scale is very complex, mainly composed of asphalt, wax, sulfide, carbide, etc.
The scale on the inner wall of the measuring tube of the flowmeter will affect the accuracy of mass flow and density measurement, thereby affecting the normal measurement performance of the mass flowmeter and causing a relatively large measurement error.

To ensure the normal use of the mass flowmeter, the flowmeter must be cleaned and descaled regularly. Then re-calibrate to determine the new configuration parameters of the instrument before it can be put into use again.

Extended Reading: Mechanical oil flow meter

It is well known that the oval gear flowmeter is especially suitable for the flow measurement of the medium with high viscosity such as heavy oil, polyvinyl alcohol, resin, etc. The oval gear flowmeter has high measurement accuracy. It is suitable for the measurement of high viscosity medium flow (generally the viscosity of the liquid to be measured is 2-3000Mpa.s).

But not suitable for fluids containing solid particles. If the measured liquid medium contains gas, it will also cause measurement errors.

Usually, the accuracy of the oval gear flowmeter can reach 0.5, which is a relatively accurate flow meter.

However, if the flow rate of the measured medium is too small, the influence of the leakage error of the oval gear flowmeter will be prominent. Sufficient measurement accuracy can no longer be guaranteed.

Extended Reading: Industrial petrol flow meters Types

The working principle of the dual rotor flowmeter is done in the metering chamber. It is directly meshed by a pair of special toothed helical rotors. No relative slippage.

Although the pressure of the liquid acting on the two rotors is different. However, a pair of synchronizing gears installed on the two rotors always maintains an appropriate gap between the two rotors, ensuring that the rotors can rotate smoothly and synchronously.

Several cavities with known volumes are formed between the rotor and the casing. Under the action of the measured medium, the micro-pressure difference between the inlet and outlet of the flowmeter drives the two helical rotors to rotate in opposite directions. The helical rotor can output 8 times the volume of the cavity per revolution.

Therefore, the number of revolutions of the rotor is proportional to the cumulative flow of the fluid. The rotational speed of the rotor is proportional to the instantaneous flow rate of the fluid. Therefore, the number of revolutions of the rotor can be transmitted to the counter through the transmission gear system to directly display the liquid flow.

At the same time, it can also be converted into an electrical pulse signal by adding an electromechanical conversion device. Then pass to the secondary instrument or computer for remote display and control.

The repeatability and stability of the dual-rotor flowmeter are in a linear state, which meets the requirements of crude oil export.

The dual-rotor flowmeter has been popularized and applied in various crude oil gathering and transportation stations and external transportation measurement rooms in oilfields. Undertook the measurement task of 4400t/d crude oil export, and its measurement data has been recognized by both sides of the trade.

Extended reading: Crude oil measurement, 80G radar level meter should be your first choice!

The target flowmeter adopts the latest force sensor as the measurement and sensitive transmission element. At the same time, the latest digital technology and microelectronic technology are applied. It is an intelligent flowmeter suitable for the measurement of fluids and gases with high viscosity, low Reynolds number and tiny particles.

The use of force sensors is the key to the true realization of high precision and high stability of this product.

The target flowmeter not only has the characteristics of traditional orifice plate, vortex flowmeter and other flowmeters without moving parts. At the same time, it has measurement accuracy comparable to that of positive displacement flowmeters. Coupled with its unique anti-interference, anti-impurity performance.

In addition to the target flowmeter can replace the conventional flowmeter and conventional fluid flow measurement. Especially in high viscosity, easy blocking, high temperature, high pressure, strong corrosion and other difficult flow measurement conditions have good application value.

At present, it has been widely used in flow measurement in various fields such as steel, oil, natural gas, electric power, papermaking, chemical industry, energy, food, environmental protection and so on.

Therefore, the target flowmeter is a good choice for measuring high viscosity crude oil.

As long as the Reynolds number fits within the measuring range of the target flowmeter, it can be measured. Viscosity changes do not need to be considered. In addition, it can be equipped with a temperature sensor for density correction, which can ensure good measurement accuracy.

Extended Reading: Petroleum Flow Meter

Turbine flowmeters can measure media such as special oils.

There are many varieties of oil, edible oil, peanut oil, diesel oil, gasoline, etc. are all oils. Turbine flowmeters measure the flow of liquids. However, it is not recommended to use it for measurement of too viscous liquids. Because the turbine flowmeter uses the principle of impeller rotation to measure the flow, and too viscous liquid will affect the rotation of the impeller.

Turbine flow meters can measure low temperature and non-viscous special oil. If the user’s working condition is measured on site, it is a special type of high temperature type oil. Nor can it be measured with a turbine flowmeter. The turbine flowmeter can only measure the working temperature when the ambient temperature on site is 120℃.

Therefore, the user chooses the turbine flowmeter to measure crude oil, and needs to choose according to the actual working conditions.

Magnetic Flow Meter is a flow meter that measures the flow of conductive fluids. Abbreviated as EMF, also called Electromagnetic flowmeters. It is a kind of Volumetric flow meter. A magnetic flow meter measures the velocity of conductive liquids moving through a pipe or conduit. In the wastewater treatment industry, Magnetic Flow Meter is the best flow meter choice.

The split-type electromagnetic flowmeter can also measure high-viscosity fluids. Based on the principle of electromagnetic flowmeter and other factors, this is theoretically true, but it also depends on the specific site.

In addition to measuring the flow of general conductive liquids, the split-type electromagnetic flowmeter can also measure liquid-solid two-phase flow, high-viscosity liquid flow and volume flow of salt, strong acid, and strong alkali liquids.

The differential pressure flow meter is measured by the working principle that there is a certain relationship between the pressure difference and the flow rate when the medium fluid flows through the throttling device. Differential pressure (DP) flow meters are the most widely used form of flow measurement products today. Including: integrated orifice flowmeter, average velocity tube flowmeter, venturi tube, wedge flowmeter, underwater flowmeter, orifice plate, orifice carrier assembly, nozzle flowmeter.

Differential pressure flowmeters always have unexpected advantages in measuring complex working conditions.

For example:
Wedge throttling device is a new type of throttling device developed by our company. , Its special structure, non-clogging, solid structure, long life, can be used to measure liquid, gas and steam.

It is especially suitable for flow measurement of fluids with low flow rate, high viscosity, dust or solid particles. Such as measuring crude oil, fuel oil, residual oil, coal tar, waste water, carbon black solution and other fluids.

Read more about: The Pros and Cons of Micro Motion Flow Transmitters

Summary of Crude Oil Flow Measurement Options

Flowmeters are the most commonly used instruments in oil exploration enterprises. The selection of flowmeters used in many production sites in oil fields is not reasonable, and some have installation errors, resulting in excessive measurement errors, and some cannot meet the needs of production or crude oil transfer measurement.

Many forms of flowmeters can measure crude oil, but when choosing a model based on experience and simply considering the purchase cost, you may lose the opportunity to choose the most suitable meter.

For example, the flow range of the instrument does not match the actual flow, and the instrument with high precision is selected for places with low measurement requirements.

It can be seen that the correct selection and use of flow meters is not an easy task. To choose a crude oil flowmeter correctly and efficiently. The following five factors must be considered, namely: performance requirements, physical properties of crude oil, installation requirements, environmental conditions and costs.

Read more about: Flow Meter Selection Guide

When selecting a flowmeter, the performance requirements to consider include: instantaneous flow, cumulative flow, degree, repeatability, linearity, flow range and range, pressure loss, output signal characteristics and response time.

Different measurement purposes have different options in terms of flowmeter performance. Such as crude oil trade settlement measurement requirements are relatively high.

Continuous measurement process control usually requires good reliability and repeatability. Sometimes a wide range of degrees is also required, and the requirements for measurement degrees should be placed in a secondary position.

The oilfield production site does not require the flowmeter to have too high accuracy, but it has good adaptability to the physical properties and working conditions of crude oil.

The operation of the crude oil flowmeter is affected by factors such as crude oil temperature, oil delivery pressure, crude oil density, crude oil viscosity, and flow rate.

The physical properties of crude oil will change to some extent with the changes of temperature and pressure.

When crude oil is measured by a flow meter, the volume of crude oil will be affected by changes in temperature, pressure, viscosity and other factors.

Among them, temperature is one of the most influential parameters in flow meter measurement. Changes in temperature can cause changes in a series of parameters, which change the volume, density, viscosity of the crude oil and the gap between the flowmeter housing and internal components, thus resulting in changes in leakage flow.

If the temperature is lowered, the paraffin and coke in the crude oil adhere to the inner wall of the shell and parts. This changes the volume of the metering chamber of the flowmeter. It directly affects the measurement accuracy of the flowmeter.

Flow meters of different principles have very different installation requirements. For example, differential pressure and turbine flowmeters require a long upstream straight pipe section, and some flowmeters do not have this requirement or have lower requirements. Some flowmeters need to consider the installation location and medium flow direction, maintenance space, installation direction, etc.

The measurement performance of the flowmeter is greatly affected by the installation conditions, and the reason for the large error of the flowmeter. Part of it is caused by poor installation.

Factors to be considered in the installation are: the installation direction of the flowmeter, the flow direction of the crude oil, the upstream and downstream straight pipe sections, the valve position, vibration, electromagnetic interference and maintenance space.

The ambient conditions of the meter and its expected changes, including ambient temperature, humidity, safety, and electrical interference, should be considered in the flowmeter selection process. The electronics of the meter and some of the meter’s flow sensing portion are affected by changes in ambient temperature.

For example, the size of the flow meter housing changes, and the heat transfer through the meter housing changes the density and viscosity of the fluid. When affecting the display meter electronics, it will degrade measurement performance. Sometimes the conversion display part and the flow sensor are installed in different places to ensure that the electronic components are not affected by temperature.

High humidity will accelerate atmospheric corrosion and electrolytic corrosion and reduce electrical insulation, and low humidity is prone to static electricity. These can have an effect on the circuit part of the flowmeter and sometimes even cause a malfunction.

In terms of economy, it is not comprehensive to consider only the purchase cost of the instrument, and other costs should also be considered. Such as accessories purchase costs, installation costs, maintenance and flow meter verification costs, operating costs and spare parts costs. Trade settlement measurement should also compare the economic losses caused by measurement errors.

The operating cost of the flowmeter is mainly the energy consumption during operation. Some flowmeters are powered by dry batteries, and the cost of battery consumption is also considerable. Pumping costs are a hidden cost that is often overlooked.

The maintenance cost is the cost required to maintain the normal operation of the measurement system after the instrument is installed and put into use, mainly including maintenance labor and spare parts. Instruments with moving parts generally require more maintenance work, such as regular replacement of wear-resistant bearings, shafts, rotors, transmission gears, etc.

The selection of crude oil flowmeter should comprehensively consider the five factors of instrument performance, fluid characteristics, installation conditions, environmental conditions and economy.

Encounter the phenomenon that the physical properties of crude oil, especially the viscosity-temperature characteristics, are not very clear. Special units should be invited to do a complete set of crude oil tests and make a physical property report.

Consult with the flowmeter manufacturer or technical department about the adaptability of various flowmeters and the influence of physical property changes on the performance of the flowmeter. Choose a flowmeter that meets your needs.

flow measurement in oil and gas industry

Every day, a large amount of oil and gas are transported back and forth, refined, and then transported, as well as custody transfer. Difficult oil and gas flow measurement challenges such as corrosive media and harsh environments are our daily work. This requires mature and safe technology. Through instrument measurement and display monitoring, safe and reliable operation can be achieved.

Many types of flow meters are used to measure oil and gas flow. Each type has its advantages and disadvantages.

Read more content discusses these advantages and disadvantages.

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Non Contact Flow Meters Measure Liquid Flow

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Frequently
Asked
Questions

Measuring oil flow is to measure the volume or mass flow of oil. According to the actual demand, and the actual parameters of the oil, the appropriate oil flow meter can be selected.

Extended reading: What Is Hydraulic Flow Meter?

Industrial oil flow meters measure the volume or mass of oil. Can realize the mutual conversion of volume and mass.

The main industrial oils are hydraulic oil. Gear Oil. Turbine oil. Compressor oil. Refrigeration oil. Transformer oil. Cylinder oil, heat treatment oil, heat transfer oil, etc. Of course, edible oil can also be produced in the industry. In addition, there are greases with lubricating oil as base oil and thickening agent.

Therefore, whether it is a company that uses, trades, or produces oil, it needs to accurately measure the oil flow.

There are many common oil flow meters, such as turbine flow meters, positive displacement flow meters, gear flow meters, mass flow meters, etc.

In the oil and gas industry, monitoring is required most of the time during transportation and processing. Including pressure, temperature, liquid level, flow, viscosity and more. And to achieve these functions are process meters.

Therefore, in the oil and gas industry, many meters are used. For example: thermometers, pressure gauges, flow meters, etc.

If the flowmeter is divided into 5 categories. Then the five commonly used flowmeters are:

  1. Electromagnetic flowmeter
  2. Differential pressure flowmeter
  3. Turbine flowmeter
  4. Ultrasonic flowmeter
  5. Volumetric flowmeter (PD)

Different digital flow sensors include turbine, thermal mass, electromagnetic, ultrasonic, orifice plate, venturi. The different designs of the flowmeters have a variety of applications. With 4-20ma, RS485, or other output.

Then they all work differently. However, they can convert the flow signal into a digital display, or pulse, or 4-20mA signal.

Extended reading: Ultrasonic Flow Meters Types & Technical Guide

Sino-Inst is Manufacturer of Crude Oil Flow Meters. We supply more than 20 kinds of Crude Oil Flow Meters. 40% mass flowmeters,30% oval gear flow meters and other types of flowmeters.

Crude Oil Flow Meters are mainly used for flow measurement of high viscosity crude oil flow.

Crude Oil Flow Meters enable stable flow measurement without piping modifications. This greatly meets the measurement needs of many applications. Can be used from small to large tubes.

Sino-Inst’s Crude Oil Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

The entire team at Sino-Inst’s has received excellent training, so we can ensure that every client’s needs are met. For assistance with your product requirements, whether it’s a Crude Oil Flow Meter, level sensor, or other device, give us a call.

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Non Contact Flow Meters Measure Liquid Flow

What is non contact flow meter?

Non Contact Flow Meters refers to flow meters that can achieve flow measurement without contacting the fluid medium. No need to destroy the pipeline. Easy to install and remove. This is a good choice for many pipes with strict hygiene requirements or only temporary measurements.
Non Contact Flow Meters supplied by Sino-Inst are suitable for various pipe material requirements: stainless steel pipe, carbon steel pipe, copper pipe, plastic pipe (PVC, PVDF, PPR, PPH, HDPE, etc.). It can also meet the measurement of different clean fluids: various acids, chemical solvents, alcohol, beverage water, Coca-Cola, etc.

Featured Non Contact Flow Meters

Types of Non Contact Flow Meters

Currently, the main Types of Non Contact Flow Meters on the market are ultrasonic flow meters and radar flow meters.

Non-contact ultrasonic flowmeters account for 90% of non-contact measurement applications. Mainly used for flow measurement of various pipeline fluids.

Non-contact radar flowmeter is suitable for non-contact flow measurement of rivers, channels, pipelines, etc.

Clamp-on ultrasonic flowmeters utilize ultrasonic technology for easy and quick installation. Applicable to a variety of materials and pipes of different diameters. Delivers incredible measurement results even when compared to electromagnetic flow products.

The non contact ultrasonic flow meter only needs to install a very small ultrasonic sensor on the outside of the pipe without destroying the pipe. It can provide completely reliable measurement results while saving a lot of installation costs.

The transducer and the converter are connected by a special signal transmission cable. In the case of fixed measurement, a junction box should be installed in an appropriate place. Clamp-on transducers usually also require mounting clamps and couplant.

Extended reading: Totalizing flow meter water

Non-contact radar flowmeters are used for flow measurement in drains, drains, and rivers. Suitable for surface flow velocity for easy measurement. It can be used for long-term flow monitoring of various non-full drainage pipes, open channels (rectangular, trapezoidal, etc.), weirs, grooves, etc. and surface runoff. Instantaneous liquid level, flow rate and flow can be automatically recorded.

It can work stably in complex environments such as inspection wells that are wet, full of toxic and harmful, flammable and explosive gases. Due to non-contact, it is suitable for monitoring of fast flow monitoring points. And compared to contact equipment, installation and maintenance are simpler. But it cannot work under long-term immersion and overflow conditions.

It can meet the needs of system monitoring and data transmission without AC power and network access. And has excellent sealing performance, with anti-corrosion, explosion-proof function.

It can be maintenance-free on a daily basis, run regularly for inspection, and no need for manual on-duty. Measurement information can be stored locally and sent wirelessly. With early warning and cloud management functions, it can be set remotely.

Read more about: Shop 101: Key Factors In Selecting A Pipe Flow Meter

Strap on Flow Meter for Small Pipes Φ9.53~Φ90

Strap on flow meter X3 is widely used in flow measurement and monitoring in the production process.

Strap on flow meter X3 can meet the needs of different pipe materials: stainless steel pipe, carbon steel pipe, copper pipe, plastic pipe (PVC, PPR, PPH, HDPE), etc.

Strap on flow meter X3 almost meets the measurement of different clean fluids: various acids, alcohols, chemical solvents, alcohol, drinking water, Coca-Cola water… etc.

ProductStrap on Flow meter
ModelX3
Flow range0.1m/s~5.0m/s
Accuracy±2.0%
Repeatability0.80%
Pipe sizeφ6.35~φ90
Data storageDaily, monthly, and Annual. Flow Totalizer
Analog output4~20mA, Maximum load: 600Ω
Alarm outputDCT, Upper and lower limit alarm function(optional)
CommunicationRS485,support Modbus communication protocol
Power supply24VDC
Cable length2.0m
KeypadFour light touch buttons
ScreenOLED 128*64 displayscreen
UnitsMetric and imperial units are available, Cubic Meters(m3), Liters(L), USA Gallons(GAL)/hour,/min,Default unit setting:m3/h
TotalizerSix bit digit
Piper materialStainless steel pipe, carbon steel pipe, copper pipe, plastic pipe
Case materialAluminum alloy
Environment temp.0℃~50℃(32°F~122°F)
Medium temp.0℃~50℃(32°F~122°F)
Environment humidit0-95% relative humidity, without condensation
IP GradeIP54

Extended Reading: Types Of Crude Oil Flow Meters

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Flow Meter Selection Guide 101: Find the Perfect Fit for Your Application

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Frequently
Asked
Questions

If you let me answer this question. I would like to divide flow meters into two categories: mass flow meters and volumetric flow meters.

Of course, it can also be divided according to the measurement medium. There are two types of flow meters for measuring gas and measuring liquid.

Perhaps, we can also divide into closed pipeline measurement and open channel measurement according to the situation of the pipeline.

Finally, we may also be able to divide into contact and non-contact measurements according to the contact situation of the medium.

Non-invasive flow meter is also known as non-contact flow meter. When measuring the fluid flow of the pipeline, there is no need to cut and open the pipeline. easy to use.

If the flowmeter is divided into 5 categories. Then the five commonly used flowmeters are:

  1. Electromagnetic flowmeter
  2. Differential pressure flowmeter
  3. Turbine flowmeter
  4. Ultrasonic flowmeter
  5. Volumetric flowmeter (PD)

Extended reading: How to choose a high viscosity flow meter?

Sino-Inst is Manufacturer of Non Contact Flow Meters. We supply more than 20 kinds of Non Contact Flow Meters. 90% ultrasonic flowmeters, and other types of flowmeters.

Non Contact Flow Meters are mainly used for flow measurement of various liquids.
It can measure even liquids such as water, seawater, oil, and slurry.

Non Contact Flow Meters enable stable flow measurement without piping modifications. This greatly meets the measurement needs of many applications. Can be used from small to large tubes. For efficient non-contact flow measurement of flexible and rigid plastic pipes.

Sino-Inst’s Non Contact Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

The entire team at Sino-Inst’s has received excellent training, so we can ensure that every client’s needs are met. For assistance with your product requirements, whether it’s a non-contact flow sensor, level sensor, or other device, give us a call.

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LORA Water Meter

LORA Water Meter is a commonly used wireless water meter/wireless flowmeter.

The wireless remote water meter measures the water flow in the pipeline. The microcomputer in the water meter automatically stores the amount of water used. When the time to send data regularly or when a meter reading signal is detected, the data is sent out through the wireless frequency band. Such as narrowband Internet of Things NB-IOT technology, LORA technology, GRS technology, etc.

There will be no signal interference, instead of manual meter reading. It is more convenient and faster, and the success rate of meter reading is high.

Featured Water Meters for Sale

What is LORA Smart Water Meter?

With the development of the Internet of Things technology, the “members” of the water meter family have undergone various changes. The new LORA smart water meter is favored by large water companies with spread spectrum modulation technology.

Presumably everyone is very unfamiliar with the word “LORA” in the Lora smart water meter. “LORA” stands for long-distance low-power data transmission, and it is a patented technology of a company in the United States. It uses chirp spread spectrum modulation technology and requires no wiring. A SIM card is added inside the concentrator host to realize wireless remote data transmission. Its receiving sensitivity has reached an astonishing -148dbm.

Compared with other advanced level chips in the industry. The higher receiving sensitivity improves more than 20db, which ensures the reliability of network connection.

Compared with other ordinary smart water meters, LORA smart water meters have the advantages of strong anti-interference, strong signal reception, low power consumption, and no wiring. Completely beats other ordinary smart water meters. It must be the trend of water meter products in the future.

Extended reading: Ultrasonic Water Meter Working Principle

Wireless Remote LORA Water Meter vs Mechanical Water Meter

With the continuous update of intelligent remote transmission technology, traditional mechanical water meters have been hit unprecedentedly in the industry. Will mechanical water meters be replaced by new smart water meters? Then we have to see which of their respective performance can better meet the market demand.

Let’s take the current popular LORA wireless remote water meter as an example to compare it with ordinary mechanical water meters.

The most prominent drawback of ordinary mechanical water meters is its meter reading method, and the impact of this drawback is becoming increasingly prominent.

In our inherent thinking, it is a very common and normal thing for meter readers to go door-to-door to read meters. However, under the impact of technologies such as the Internet of Things, the efficiency of door-to-door meter reading has been questioned.

The LORA wireless remote water meter developed using new technology is a meter reading command issued by the meter reader through the remote meter reading system. After the LORA module on the wireless remote water meter receives the meter reading command, it will The data is uploaded to the server. The meter reader can read the water meter data. This avoids the high cost and low efficiency of manual meter reading and the nuisance problems caused by household meter reading.

No matter what kind of water meter and what kind of function it has, they are all born to serve people’s lives. Whoever can provide more convenience and higher efficiency will be pushed to the stage of history.

Read more about: Choose the most suitable Inline flow meter

LoRa technology realizes the application of water meter-flow meter wireless transmission

LoRa is one of the LPWAN communication technologies, and it is an ultra-long-distance wireless transmission scheme based on spread spectrum technology adopted and promoted by Semtech in the United States. This solution changes the way of considering the compromise between transmission distance and power consumption in the past. Provide users with a simple system that can achieve long distance, long battery life, and large capacity, thereby expanding sensor networks.

At present, LoRa mainly operates in free frequency bands around the world, including 433, 470, 868, 915MHz, etc.

Extended reading: How to Select the Right Agriculture Flow Meter

LORA wireless RF module

Narrowband spread spectrum wireless communication module based on LORA technology.

Sino-Inst’s modular design idea, the battery and circuit are installed independently. It can be added or repaired later. It does not destroy the reliability of measurement.

One master and one slave connect two modules. There is no wiring trouble on site!

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Extended reading: Mechanical flow meter types

Sino-Inst offers over 30 water flow meter products for Water Flow Measurement. About 50% of these are able to add Lora wirelesss model.

A wide variety of LORA Water Meters for Water Flow Measurement options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of LORA Water Meters, located in China.

The top supplying country is China (Mainland), which supply 100% of the LORA Water Meter respectively.

Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. LORA Water Meter products for Water Flow Measurement are most popular in Domestic Market, Southeast Asia, and Mid East.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

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What Is Difference Between Rotameter and Flow Meter?

What is a rotameter flow meter?

Rotometer, also known as Float Type Flowmeter, is widely used in industry. It can measure the flow of liquid, gas and steam, and it is suitable to measure the flow of small and medium pipe diameters (DN4 ~ 250).

The rotor flowmeter measures the fluid flow according to the throttling principle. But it changes the flow area of ​​the fluid to keep the differential pressure above and below the rotor constant. Therefore, it is also called a variable flow area constant differential pressure flowmeter, also known as a float flowmeter.

Featured Flow Meters

working principle of rotameter

Rotameter flow meter structure

A Rotameter flow meter is a variable area flow meter. It consists of measuring tube, float, indicator, process connection, and so on.

Rotameter flow meter working principle

When the measured fluid passes through the annulus formed by the cone and floats from the bottom to top.

The differential pressure produced at the upper and lower ends of the float forms the force for the float to rise.

When the rise of the float is greater than the weight of the float immersed in the fluid. The float rises.

The annulus area increases accordingly. The fluid velocity in the annulus drops immediately.

The differential pressure at the upper and lower ends of the float is reduced. The lifting force acting on the float also decreases.

Until the rising force equals the weight of the float immersed in the fluid, the float will stabilize at a certain height.

The height of the float in the tapered tube and the flow rate through it correspond to each other.

Extended reading: Beginner’s Guide: Variable area flow meter

Rotameter Types

Transparent conical tube rotameter The most widely used material for transparent conical tube is glass. When the instrument without guide structure measures gas, the glass tube is easily broken. Transparent engineering plastics such as polystyrene and polycarbonate are also used. , plexiglass, etc., with the advantage of not easily broken.

Compared with the transparent conical tube rotameter, the metal tube conical tube rotameter can be used for higher medium temperature and pressure. And there is no potential danger of the glass tube rotameter cone being broken.

(1) Local indication type rotameter Some transparent tube rotameters are mainly based on local indication, and are equipped with proximity switches to output the upper and lower limit alarm signals of the flow. Some local indicating metal tube rotameters have the same shape as the remote signal output. Only the rotor displacement is transmitted through magnetic coupling. After being processed by a linearization mechanism such as a connecting rod cam, it is indicated on the spot.

(2) Remote signal output type rotameter The conversion part of the remote signal output type instrument converts the rotor displacement into current or air pressure analog signal output. They become electric remote rotameter and gas remote rotameter respectively.
Read More about: Digital Rotameter

Rotameter output signal, such as 4-20mA, pulse signal, etc. Both can connect the Rotameter flow signal to the paperless recorder. Carry out multi-channel flow signal monitoring. The Use Of Recorder For Process Measurement And Control Instrument:

It is divided into three types: liquid, gas and steam.

In fact, the same instrument of most rotameters can be used for liquid or gas, and the structure is universal.

It is just that the industry standard of my country’s rotor flowmeter (such as JB/T6844-93) stipulates that the upper limit of flow Qmax must meet the requirements of (1, 1.6, 2.5, 4 or 6) × 10nL/h (n is a positive or negative integer or zero). When the instrument designed for liquid (represented by water) is used for gas (represented by air), it does not meet the above requirements. Only a float and a conical tube can be designed for gas. It is divided into two series of liquid and gas.

In some manufacturers, the flow ranges of liquid and gas are paralleled in the same instrument. Of course, the flow values ​​cannot be all rounded values. However, there are still differences in the design of liquid and gas. For example, the gas instrument rotor is designed to be lighter and prevent The structure of the damping member for the oscillation and beating of the float varies.

Only specially designed metal tube rotameters can be used to measure steam or additional components can be added to standard instruments. For example, liquid damping parts with heat sinks are added to reduce float jumps. Heat sinks are separated from the connection with the indication conversion part.

Extended reading: Flow totalizer working principle

1) Full flow type
That is, all the fluid to be measured flows through the meter of the rotameter.

2) Shunt type
Compared with the full flow type, only part of the measured fluid flows through the flow detection part such as the rotor. The split-flow type rotameter is composed of a standard orifice plate (or an equal-velocity tube) on the main pipeline and a small-diameter rotameter. It is suitable for large flow with a pipe diameter greater than 50mm and places where local indication is required, and the price is low. The split flow rotor flowmeter is divided into two types: separate type and integrated type.

What Is Difference Between Rotameter and Flow Meter?

Q: What is the difference between an orifice flowmeter and a rotameter that measure the flow of media?

A: Simply put, the rotor flowmeter uses the gravity of the rotor to measure the flow, and the orifice plate uses the pressure difference before and after the fluid to measure the flow.

  1. Different functions

Rotameters measure fluid flow according to the throttling principle. But it changes the flow area of ​​the fluid to keep the differential pressure above and below the rotor constant. Therefore, it is also called a variable flow area constant differential pressure flowmeter, also known as a float flowmeter.

Orifice flowmeter is a high range ratio differential pressure flow device composed of standard orifice plate and multi-parameter differential pressure transmitter (or differential pressure transmitter, temperature transmitter and pressure transmitter). It can measure the flow of gas, steam, liquid and natural gas.

  1. Different functions

Rotameter is a kind of flowmeter commonly used in industry and laboratories. It has the characteristics of simple structure, intuitive, small pressure loss, convenient maintenance and so on. The rotor flowmeter is suitable for measuring small flow through the pipe diameter D<150mm, and it can also measure the flow of corrosive medium.

The throttling device of the orifice flowmeter has a simple structure, is firm, and has stable and reliable performance. It has a long service life and a low price, and is a commonly used flow measuring instrument in the industry. The entire processing process adopts international standards and undergoes strict calibration and testing.

Extended reading: Liquid mass flow controller for process liquid -Sino-Inst

The working principle of the rotameter is to calculate the flow rate of the medium through the annular gap area between the float and the conical pipe. The turbine flowmeter calculates the flow rate of the fluid by proportional to the rotational angular velocity of the turbine and the fluid velocity. They are in There are also big differences in other respects.

Rotameter and turbine flowmeter are modern and new precision industrial measuring instruments. Although they are both used to measure the flow of media, they are different in working principle, manufacturing process, appearance structure, and performance. However, they all have Small size, simple structure, wide measurement range, long service life and other advantages. The only disadvantage of them is that they are only suitable for the measurement of fluid medium flow in small diameter pipes.

Extended reading: Quantitative control with turbine flowmeter

The difference between mass flowmeter and rotameter:

  1. In terms of accuracy, the mass flowmeter can be controlled to 0.1ml/min,
  2. The mass flow meter controls the pressure, and different pressure-resistant mass flow meters are selected according to different pressures.
  3. Generally, the pressure resistance of the rotor flowmeter should be less than 10atm, while the mass flowmeter can reach 10MPa, and most of them are resistant to 10MPa.

The difference between a mass flowmeter and a rotameter is obvious. The mass flowmeter has high accuracy and may have a large pressure loss. Therefore, as long as the furnace ventilation is controlled, the rotameter is sufficient.

More about: Volumetric Flow Rate To Mass Flow Rate

Frequently
Asked
Questions

Yes, Rotameter is a commonly used flowmeter. It is suitable for liquid and gas volumetric flow measurement and control.

In a vertical conical tube that expands from bottom to top, the gravity of the circular cross-section float is supported by hydrodynamic forces. The float can rise and fall freely within the conical tube. It moves up and down under the action of flow rate and buoyancy. After balancing with the weight of the float, it is transmitted to the dial to indicate the flow through magnetic coupling.

Generally divided into glass and metal rotameters. Metal rotameters are the most commonly used in the industry. Glass materials are usually used for corrosive media with small diameters. Due to the fragility of glass materials, rotameters made of precious metals such as titanium are also used for key control points. .

No. Rotameters are not mass flowmeters.

Mass flowmeter and rotor flowmeter are both types of flowmeters. Mass flowmeter generally refers to a flowmeter that can directly measure mass flow readings.

The rotameter uses a float in a vertical conical tube to rise and fall with the flow change. A volumetric flow meter that changes the area of the circulation annulus formed between them to measure.

These two flowmeters are completely different, and users should not confuse them when using them.

Rotameters are devices that can measure the flow of liquids and gases.

Typically, a rotameter is a tube made of plastic, glass or metal combined with a float. It responds linearly to the fluid flow in this tube.

Read more: Metal Tube Flow Meter Applications

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Sino-Inst offers over 30 Rotameter flow meter products. About 50% of these are for liquids. 40% are for gas. At best price.

You can refer to the product price of the following Rotameter flow meter price:

Metal rotor flowmeter
Pipe size 1 inch
FOB Price: USD 381.50/pc~USD699.00/pc;

A wide variety of Rotameter flow meter options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Rotameter flow meters, located in China.

The top supplying country is China (Mainland), which supply 100% of the Rotameter flow meter respectively.

Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. Rotameter flow meter products are most popular in Domestic Market, Southeast Asia, and Mid East.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

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Top 8 Types Petroleum Flow Meters for Oil and Gas Industry

In the new era, petrochemical enterprises are facing unprecedented challenges. How to improve the production efficiency of the petroleum industry and improve the product quality is an important problem that needs to be solved urgently in front of us. The rational application of flow meters to the petrochemical industry can effectively reduce production costs. Promote the improvement of work quality and efficiency of petrochemical enterprises. However, due to the difference of fluids and different production conditions, it is necessary to choose the petroleum flow meters that meet the actual situation based on the actual production needs.

Top 8 petroleum flow meters for Measuring Oil and Gas

It can mainly use the principle that there is a corresponding relationship between the pressure difference and the flow rate generated when the fluid passes through the throttling device, and use the measurement of the pressure difference to achieve flow measurement.

The differential pressure type structure is relatively simple and has been widely used.

However, with the continuous emergence of various technologies, the problem of insufficient accuracy has gradually appeared in this type of instrument.

The types of differential pressure flowmeters include orifice plate, nozzle, venturi tube, etc.

The ultrasonic flowmeter uses ultrasonic waves to detect the liquid flowing inside, so as to capture the reflected waveform data and calculate the corresponding material flow.

As a non-contact flow meter, the ultrasonic flowmeter is suitable for measuring fluids that are not easy to touch and observe and large-diameter flow.

Extended Reading: Collection of Industrial Insertion Flowmeter Type

Turbine flowmeter is a kind of velocity type flowmeter. Turbine flowmeters are divided into liquid turbine flowmeters and gas turbine flowmeters.

The liquid turbine flowmeter is suitable for the measurement of various clean liquid media, but not for gas measurement.

Gas turbine flowmeter is suitable for the measurement of clean gas medium, not for steam and liquid measurement.

Extended Reading: Industrial petrol flow meters Types

Positive displacement flowmeter is also called fixed displacement flowmeter. Positive displacement flowmeters use mechanical measuring elements to continuously divide the fluid into a single known volume portion, and measure the total flow volume based on the number of times the metering chamber fills and discharges that volume portion of fluid sequentially and repeatedly.

The main varieties of positive displacement flowmeters are oval gear flowmeters, waist wheel flowmeters, membrane gas flowmeters, etc.

Extended Reading: Summary Of Crude Oil Flow Measurement Options

The electromagnetic flowmeter has been well used in the flow measurement of some conductive liquid substances, but it cannot measure the flow of gas, steam and pure water.

In addition to measuring the flow of general conductive liquids, electromagnetic flowmeters can also measure liquid-solid two-phase flow, high-viscosity liquid flow, and volume flow of salt, acid, and alkaline liquids.

However, it is worth noting that it is not suitable for use in environments with high temperatures and strong magnetic fields.

Vortex flowmeter is a volume flowmeter that measures the volume flow of gas, steam or liquid, the volume flow or mass flow of standard conditions, and is researched and produced according to the principle of Karman vortex. Mainly used for flow measurement of industrial pipeline medium fluid, such as gas, liquid, steam and other media.

It is characterized by small pressure loss, large measuring range, high precision, and is almost not affected by parameters such as fluid density, pressure, temperature, viscosity, etc. when measuring the volume flow of the working condition. No moving mechanical parts, so high reliability and low maintenance.

Read more about: Types of biogas flow meters

Thermal flowmeter is a flow meter designed based on the principle of thermal diffusion, that is, it is measured according to the heat exchange relationship between the fluid in flow and the heat source.

Thermal gas mass flow meters are suitable for the measurement of various dry and pure gas media (except acetylene).

Read more about: Industrial Gas Measurement with Digital Gas Mass Flow Meters

Rotameter, also known as rotameter, is mainly used for small and medium caliber flow measurement. Can measure liquid, gas, steam and other media. The product series has complete specifications and is widely used.

According to the material, the rotameter can be divided into glass tube rotameter, plastic tube rotameter, metal tube rotameter, etc.

Extended Reading: Metal Tube Flow Meter Applications

Extended reading: High Pressure Rotameter for Liquids/gas-Upto 25 Mpa

Featured Petroleum Flow Meters

Factors affecting the accuracy of petroleum flow meters

(1) Instrument accuracy

During the production of the flow meter, due to rough parts, assembly accuracy and wear, etc., the accuracy of the flow meter itself is not high or the accuracy is reduced, so that the quantity of petroleum products sent (paid) is inaccurate. Therefore, when selecting a flowmeter, one with higher accuracy should be selected. At present, the accuracy of the working flowmeter is required to be ±0.5% in China, and the periodic verification should be carried out according to the regulations in use.

(2) Installation process

Although the accuracy of the flowmeter is high, due to improper or unreasonable installation process, the flowmeter will produce systematic errors. If there is not enough straight pipe section in front of the flowmeter (generally the straight pipe section should not be less than five times the diameter of the oil pipeline used), eddy current will occur, and the elbow in the pipeline will increase the flow resistance for a long time, which cannot guarantee the working pressure of the flowmeter. It can cause errors in the indication value of the flowmeter.

Extended reading: Crude oil measurement, 80G radar level meter should be your first choice!

(3) Medium

The medium used for the factory calibration indication value of the flowmeter is different from the medium at work, and the indication value reflected by the flowmeter is also different. For example, water is used as the medium during calibration, but it is used in various petroleum product media during work, so there will be errors, mainly due to the different viscosity of the medium. Therefore, it is required that the medium used for calibrating the indication value of the flowmeter should be consistent with the working medium, so as to eliminate the error caused by this.

(4) Temperature

The flowmeter cannot display the true value of the output (payment) amount due to accidental errors caused by temperature instability during the work start to end. Therefore, it is required that the flowmeter should keep the temperature as consistent as possible during the oil delivery process.

(5) Differential pressure and flow rate

The use of the flowmeter should be within the specified pressure differential range to ensure accuracy. Because the pressure is high and the flow rate is fast, the flow rate is also large, and vice versa. If the flowmeter cannot maintain the consistency of the pressure difference between the front and rear during the oil delivery process, and it is higher or lower than the working pressure difference range of the instrument, it will affect the accuracy of its output (payment) volume.

Extended Reading: Mechanical oil flow meter

(6) The working environment is different from the verification environment

During the periodic verification of the flowmeter, if it is carried out in a specific device of the metrological verification unit, when it cannot be consistent with the verification conditions in use, environmental errors will also occur. Therefore, when periodic verification is required, it is required to be carried out under working conditions, that is, on-site calibration.

Extended reading: Heating Oil Flowmeters

Flowmeter selection principle

The rational design and selection of flow meter should be a scheme with high reliability, convenient maintenance and cost saving under the premise of meeting the requirements of use.

The factors that need to be considered in the selection of flow meters mainly include: fluid characteristics, flowmeter characteristics requirements, installation conditions, environmental conditions and costs.

In addition, the selection of flow meters cannot fully pursue high performance and high precision, which not only increases the procurement cost, but also increases the cost of spare parts.

Accurate measurement and regulation of fluid flow is the basis for ensuring the safety of petrochemical production processes, improving product quality and reducing energy consumption.

Due to the complexity and diversity of the medium for flow measurement, there is no universal flowmeter, and no flowmeter can be applied to various media under any different conditions.

Each flowmeter has its advantages and limitations in measurement, and flowmeters with different principles, structures and functions play a role in their respective applicable ranges.

Therefore, the selection of flowmeters needs to follow standard specifications and selection principles, and comprehensively consider various factors that affect flow measurement.

Read More about: Choose the most suitable Inline flow meter

Read more about: Coriolis meter for High viscosity liquid

Related Flow Meters for Measuring Oil and Gas

What is a fuel flow meter? The fuel flow meter is an instrument that can monitor fuel flow. Industrial Fuel is an important energy source. For example, diesel, marine fuel, gasoline, etc.

Industrail Fuel is an important energy source for production and manufacturing. For example, diesel, marine fuel, gasoline, etc. It is very necessary to accurately measure industrial fuel. Commonly used industrial fuel flow meters, such as turbine flow meters, gear flow meters, mass flow meters, ultrasonic flow meters, etc.

Read More.

Mechanical oil flow meter refers to a flowmeter that can detect the volume flow of oil inline. Most importantly, this type of flowmeter is a mechanical measurement. It is common to use an oval gear flowmeter to measure the flow rate of diesel oil, or other relatively viscous oils.

Read More.

Extended reading: non contact flow meter

Application of flow meter in petrochemical industry

3.1 Application in Onshore Oilfield

Constrained by various factors, the drilling of deep wells and ultra-deep wells in Youshan generally has the problem of wasting high-density weighted materials.

In order to maximize the use of weighted materials, it is necessary to combine the relevant parameters of the centrifuge, the change of density difference, the viscosity of drilling fluid and other data. With the support of the calculation flow meter sensor, accurate data information can be obtained. Working speed and processing capacity. And scientifically control it with the help of computer to achieve the purpose of recycling.

In the use of flow meters in the petroleum industry, the selection of flow meters is very important. Therefore, we must fully consider the characteristics and working principles of flow meters and choose suitable flow meters.

3.2 Application on Offshore Drilling Platforms

At present, the development of offshore oil resources is in the ascendant, and a large number of offshore drilling platforms have been put into operation. They are mainly composed of modules such as public system, process production system and auxiliary process system.

According to the functional requirements of each plate, it is determined that it needs to rely on a large number of flow meters in its role.

For example:

The main measurement uses condensate oil as the fluid medium, its parameters are viscosity 0.89cp, temperature range 42~65℃, working pressure 6690~7411KPa, conventional flow 0.521m/h.

Combine the above basic data to filter the flow meter.
First, since the petroleum medium is not conductive, electromagnetic flowmeters can be excluded;
Second, condensate is highly dependent on pipelines, which are then delivered directly to end equipment. This can exclude turbine, ultrasonic and mass flow meters;
Finally, due to the limited space of the offshore drilling platform, the differential pressure flowmeter is also difficult to apply.

In order to prevent high cost, it is also necessary to exclude flow meters and positive displacement. In order to meet the requirements of small pipe diameter and low flow rate, it is also necessary to choose a rotameter.

Extended reading: metal tube flow meter

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Frequently asked questions

Measuring oil flow is to measure the volume or mass flow of oil. According to the actual demand, and the actual parameters of the oil, the appropriate oil flow meter can be selected.

Extended reading: What Is Hydraulic Flow Meter?

Turbine flowmeter can be used to measure the flow of gasoline, with high measurement accuracy, liquid crystal display instantaneous flow, cumulative flow, stainless steel material, flange installation!

Of course, other types of flow meters can also be selected.

Read More about: What is the difference between rotameter and flowmeter?

Industrial oil flow meters measure the volume or mass of oil. Can realize the mutual conversion of volume and mass.

The main industrial oils are hydraulic oil. Gear Oil. Turbine oil. Compressor oil. Refrigeration oil. Transformer oil. Cylinder oil, heat treatment oil, heat transfer oil, etc. Of course, edible oil can also be produced in the industry. In addition, there are greases with lubricating oil as base oil and thickening agent.

Therefore, whether it is a company that uses, trades, or produces oil, it needs to accurately measure the oil flow.

There are many common oil flow meters, such as turbine flow meters, positive displacement flow meters, gear flow meters, mass flow meters, etc.

Extended Reading: Rotameter vs Flow meter

If you want to divide the flow meter into three categories. I think it can be divided into volumetric flowmeters, mass flowmeters, and velocity flowmeters.

Read more about: 5 Types of Flowmeters-Guide to Flowmeter Types 

Sino-Inst’s petroleum flow meter offer reliable and accurate volume flow measurement in a large range of sizes and pressure rating while being fully compliant with international standards.

Sino-Inst is the risk-free choice for your petroleum flow measurement applications.

Sino-Inst supplies petroleum flow meters, like: gas turbine flow meter. vortex flowmeter, thermal mass flow meter, and more.

Sino-Inst’spetroleum flow meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

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