Diaphragm-Seal-Pressure-level-Transmitter

SMT3151TLT Pressure Level Transmitter is an economical flange direct-mounted pressure transmitter. An isolation diaphragm box is added as the measuring liquid contact part. One port is connected to the process tank (or pipeline) by flange (or other connection method).
Mainly used to measure high-temperature, easy to solidify or crystallize, containing suspended solids, too viscous, corrosive or other media that need to maintain sanitary conditions and cannot be contaminated.

Sino-Inst offers a variety of Diaphragm Seal Pressure Transmitters for industrial pressure measurement. If you have any questions, please contact our sales engineers.

Features of Pressure Level Transmitter

Direct Mounted Diaphragm Seal System consists of gauge pressure transmitter with single direct mount diaphragm seal
  1. Diffusion silicon isolation sensor
  2. Flange installation
  3. Large size diaphragm, fully welded and sealed, long-term reliable and durable
  4. Aluminum alloy junction box with strong seal and good outdoor installation
  5. Used for pressure measurement of gas, liquid and steam
  6. Anti-corrosion metal diaphragm optional
  7. With LCD display optional
  8. Especially suitable for high temperature or viscous liquid
  9. The flange size is customized according to customer requirements. And the installation is flexible and diverse

Read more about Steam pressure transmitter-Pressure measure on steam pipeline 

Specifications of Pressure Level Transmitter

ModelTransmitter type
SMT-3151TLTFlange level transmitter
CodeScale range
2
3
4
5
0-20~100kPa(0-2000~10000mmH2O)
0-70~350kPa(0-7~35mH2O)
0-200~1000kPa(0-20~100mH2O)
0-700~3500kPa(0-70~350mH2O)
CodeOutput form
ELinear output 4-20mAdc
SFLinear output 4-20mAdc+HART signal,Full function buttons on site
FMODBUS-485 signal
CodeFlange standard (high pressure side flange)
AANSI American Standard (HG20615)
DDIN European standard(HG20592)
CodeProcess connection size
ANSI American Standard (HG20615)DIN European standard(HG20592)
251″DN25
401.5″DN40
502″DN50
803″DN80
004″DN100
CodeProcess connection withstand voltage rating
ANSI American Standard (HG20615)DIN European standard(HG20592)
A150LBPN16/25
B300LBPN40
C600LBPN64
D900LBPN100
CodeMeasuring diaphragm
A316 Stainless steel
BHastelloy C
CMonel
DTantalum
ETitanium
FSpecial requirements
CodeInsert barrel lengthInsert barrel material
A0 mmNone
B50 mm316L Stainless steel
C150 mm316L Stainless steel
D200 mm316L Stainless steel
CodeFilling liquid
DOrdinary silicone oil  (-40~104℃)
FHigh temperature silicone oil   (-40~304℃)
SInert liquid  (-40~204℃)
CodeShell materialConduit inlet dimensions
ALow copper aluminum alloy polyurethane coatingM20×1.5
BLow copper aluminum alloy polyurethane coating1/2-14 NPT
CStainless steelM20×1.5
DStainless steel1/2-14 NPT
CodeOptional parts
M10~100%  Linear indicator
M4LCD Multi-function digital display
DaFlameproof  ExdIIBT5Gb;(explosion-proof certificate No. : CE16.1163)
FaIntrinsically safe ExiaIICT4 / T5 / T6Ga;(explosion-proof certificate No. : CE15.2354X)
CXWith corresponding 316 flushing ring

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Applications for Pressure Level Transmitters

The application which is suitable for diaphragm seal system… For measuring the liquid level, density, flow, and pressure of :

  • High/low temperature fluids
  • Highly corrosive/high viscosity fluids
  • The fluids which may cause clogging of impulse piping in the low temperature
  • Toxic fluids
  • The fluids containing suspended solids which are deposited in the impulse piping and may cause clogging.\

Extended reading: Featured Diaphragm Seal Pressure Transmitters

Diaphragm Seal Pressure Transmitter 2

Diaphragm flange material selection

The biggest advantage of the Diaphragm Seal Pressure Level Transmitter is that different diaphragm materials can be selected. According to different corrosion, media to achieve the best corrosion resistance. The commonly used diaphragm materials are SUS316L stainless steel. Tantalum, Hastelloy, Monel, Pure titanium, F4, etc. 

When choosing a diaphragm pressure transmitter, in addition to the correct choice of structure and range, the more important thing is to choose the material. The so-called reasonable is to consider its corrosion resistance, but also to consider the economy. For example, the corrosion resistance of the tantalum diaphragm and Hastelloy is excellent, but it is expensive. Only used in environments with high corrosivity and other cheap materials are not suitable.

The following table introduces several common corrosion-resistant materials that can be selected for corrosion media. For your reference.

Corrosive mediumTin bronze (QSn6.5-0.4)SUS316Pure tantalum (Ta)Monel (Ni70Cu30)Hastelloy (HC)Polytetrafluoroethylene (F4)
Sulfuric acid (H2SO4)VVVV
Nitric acid (HNO3)VVV
Hydrochloric acid (HCI)VV
Phosphoric acid (H3PO4)VVVVV
Acetic acid (CH3COOH)VVVV
Caustic soda (NaOH)V
Soda ash (Na2CO3)VV
Baking soda (NaHCO3)VV
Chlorine (CI)Dry: VDry: VDry: VVV
Wet: ╳Wet: ╳Wet: ╳
Bromine (Br2)Dry: △Dry: ╳Dry: ○V
Wet: ╳Wet: △Wet: ╳
Ammonia (NH3)VV
Seawater (30% NaCI)VVV
Explanation of symbols: ○ ——best; △ ——conditional use; V——can be used;

Extended reading: Common Pressure Sensor Applications

What is diaphragm seal pressure transmitter?

The diaphragm seal pressure transmitter is the flange type pressure transmitter. This type of pressure transmitter, assembling diaphragm seals to field transmitters for the purpose of measuring pressure, differential pressure, level, and flow.

What is a diaphragm seal?

Diaphragm Seals, also known as Chemical Seals or Gauge Isolators, are used to isolate pressure instrumentation, like pressure gauges, pressure transmitters, pressure switches, level transmitters, and more from process media that is hot, corrosive, clogging, or otherwise damaging to the pressure instrument.

A diaphragm seal has two primary tasks:

  1. Separation of the measuring instrument from the process medium
  2. Transfer of the pressure to the measuring instrument

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What is remote seal?

The remote seal is used to prevent the medium in the pipeline from directly entering the pressure sensor assembly in the pressure transmitter. It is connected to the transmitter by a capillary filled with fluid. As a result, they’re often used in refining, petrochemical, and chemical plants.

Extended reading: SI-703 Flush Diaphragm Pressure Sensor

More Pressure Measurement Solutions

FAQ

A pressure level transmitter is a device that works on the principle that static pressure is proportional to liquid level height. It is essentially a device that combines the functions of a pressure sensor and a level gauge.

The transmitter uses an advanced isolated diffused silicon sensitive element or a ceramic capacitor pressure sensitive sensor. The measured static pressure of the liquid is converted into an electrical signal.

This process is temperature compensated and linearly corrected, and the final output is a standard electrical signal, common forms are 4~20mA or 1~5VDC, etc.

Extended reading: Flat Pressure Sensor for High Viscosity Fluids

The pressure gauge is an instrument that uses elastic elements as sensitive elements to measure and indicate pressure higher than the ambient pressure. It is used in almost all industrial processes and scientific research fields.

Pressure transmitter is a device that converts pressure into pneumatic or electric signals for control and remote transmission.

The differences between pressure transmitter and pressure gauge are:

  1. The accuracy of the standard instrument required for pressure transmitter calibration is much higher than the accuracy of the standard instrument required for pressure gauge.
  2. The pressure gauge only needs to calibrate a pair of input and output relationships. The pressure transmitter may need to calibrate the relationship between input and communication data.
  3. Pressure gauge calibration must have corresponding metrological qualifications. Pressure transmitters are generally not required except for production and new construction.
  4. The pressure gauge has poor accuracy and no output. It cannot be operated with a hand operator. Generally, 5 points are calibrated. The back and forth difference is different. The intelligent pressure transmitter generally only needs to calibrate the zero point and full scale.
  5. The output of the pressure gauge is a scale indication, and its own display capability. The pressure transmitter is a current output and must be connected to an ammeter display of the corresponding accuracy level.

Extended reading: extrusion melt pressure transducer

A diaphragm seal system consists of a pressure instrument, a fill liquid, and a diaphragm seal, either direct-mount or capillary.

Diaphragm seals are used to seal and protect instruments from process media. The flexibility of the seal lies in the fact that the diaphragm securely seals the contents and penetrates the instrument to accurately measure pressure.

Diaphragm seals are often used in conjunction with pressure transmitters. This combination can be used in extremely harsh environmental conditions.

The fact that they can isolate instruments from any kind of toxic and reactive chemicals makes them particularly useful devices.

Diaphragm-sealed pressure transmitters are used when the medium is corrosive or will corrode the internal parts of the transmitter (for example, ammonia will corrode the copper in the transmitter).

Extended reading: High accuracy pressure transducers

Sino-Inst is a Pressure Level Transmitters manufacturer in China.

We offer all types of Pressure Level Transmitters. Like Direct Mounted, flange-mounted, single flange, double flange, Remote Diaphragm Seals, High Static, Digital Remote.

Most of our Pressure Level Transmitters are used in oil, liquids, DP transmitter, flow measurement, level measurement (like the ultrasonic level measurement), density, and other process variables.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification. We will share more about instrument calibration, like the flow transmitter calibration.

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