VERIS Verabar Flow Meter

The VERIS Verabar Flow Meter, also called the Verabar Averaging Pitot Tubes, is a kind of differential pressure flow meter.

VERIS Verabar Flow Meter

The SI-VL Verabar Flow Meter is designed with an aerodynamic engineering structure and is a sensor element. The VERIS Verabar Flow Meter is a plug-in flow meter. A Verabar tube sensor is inserted into the pipe. When the fluid flows through the sensor, a high-pressure distribution zone is created in the forward direction of the flow. And a low-pressure distribution zone is created in the rear. Verabar Flow Meter can be used to measure dry gas, humid gas, liquid or vapor, without being limited by dielectric constant.

Sino-Inst, Manufacturer for differential pressure flow meters. Including the Orifice plate, Venturi, Annubar, etc. Suitable for liquid, gas, and steam flow measurement. Please contact our sales engineers for technical support!

Features of VERIS Verabar Flow Meter

  • The measure parts design base on-air dynamic principle
  • The static pressure hole on the back side, produce the static pressure before split point between fluids and transducer, is the stable pulse signal
  • Without removable parts, which can insure long term of the transducer, and also can insure long term stability, eliminate the precision drift
  • Dust prevention. VERIS Verabar flow sensor is installed on both side of the transducer, not sensitive to medium particle and dust
  • Uniform veloc
  • ity tube flow sensor made of special material, in order to meet the demand of corrosive, high temperature, and pressure
  • Easy to install;

SI-VL Verabar flow meter Specifications

  • Applicable pressure: 0~30MPa
  • Applicable temperature: -25 ~ +550 degrees
  • Measurement accuracy: 1.5%
  • Repeatability: 0.5%
  • Sensor material: 304, 316L or special order
  • Pipe size: DN38 ~ DN15000 round pipe or square pipe
  • Turndown ratio: 10:1
  • Flow range: the upper and lower limits of the measurement are at the probe strength and the minimum allowable differential pressure

Verabar flowmeter measures the required minimum flow rate and differential pressure

MediumFlow rateMinimum differential pressure
Gas3.5m/s0.025kpa
Liquid0.6m/s0.25kpa
Steam9.0m/s0.38kpa

VERIS Verabar flow sensors combined with Sino-Inst differential pressure transmitters. Provide the most reliable and accurate DP flow measurement solution on the market.

Differential pressure transmitter is a transmitter that measures the pressure difference between the two ends of the transmitter. The differential pressure transmitter outputs standard signals (eg 4 ~ 20mA, 0 ~ 5V). DP transmitters are different from pressure transmitters as they have 2 pressure interfaces. Differential pressure transmitters are generally divided into positive and negative pressure end. In general, the pressure at the positive end should be greater than the pressure in the negative section to measure. With flanges, capillaries, valve, brackets, throttle devices. Differential pressure transmitters are used to measure the level, density, and pressure of liquids, gases, and vapors. Then convert it into 4–20mADC current signal output.

Extended reading: [Working principle&Price]SI3051ANB Annubar Flow Meter

3-Types of Verabar Flowmeters

SI-VL200 verabar flow meter

SI-VL200 verabar flow meter

The VL200 can be inserted and removed under pressure.

Use this model when you can not shut down the pipe to insert the sensor.

The VL200 is the most frequently sold hot-tap model.

It is available in single rod and double rod units for high pressure.


SI-VL350 verabar flow meter

SI-VL350 verabar flow meter

The VL350 can be inserted and removed under pressure.

The insertion mechanism (Jack) can be removed and used on multiple pipes. 

The Jack can be stored in a dry location away from the elements making it ideal for outdoor and coastal installations.


SI-VL400 verabar flow meter

SI-VL400 verabar flow meter

The VL400 can be inserted and removed under pressure.

Similar to a VL200 except it has a flanged connection to the pipe for added sealing capability. 

When plant regulations require a flanged hot tap connection, the VL400 is the correct model to use.

It is available in single rod and double rod units for high pressure.

VERIS Verabar Flow Meter Structure

The Verabar meter flowmeter consists of a detection rod, pressure tap, and a guide rod.

The cross-sectional shape of the detection tube of Verabar is divided into a variety of structures such as a circle,a diamond shape, and an elliptical shape.

What is Verabar Flow Meter?

The VERIS verabar flow meter is a high precision measuring instrument. Based on the principle of a piton tube measurement and applies the air dynamic theory.

Verabar flow meters belong to differential pressure flow meters, rate average of the flow sensor.

It measure flow rate through the differential, between average total pressure and static pressure, which often is used to measure the flow rate of the liquids, steam, and gas.

Extended reading: What Is A Venturi Flow Meter?

VERIS Verabar flow meter working principle

Verabar flow meter working principle

When the fluid flows through the probe, a high-pressure distribution zone is created at the front.

And the pressure in the high-pressure distribution zone is slightly higher than the static pressure of the pipeline.

According to the Bernoulli equation, the velocity of the fluid flowing through the probe is increased, and a low-pressure distribution zone is generated at the rear of the probe.

The pressure in the low-pressure distribution zone is slightly lower than the static pressure of the pipeline.

The fluid flows from the probe and creates a partial vacuum, at the back of the probe with vortices on either side of the probe.

The cross-sectional shape of the constant velocity flow probe, the rough surface condition and the position of the low-pressure tapping orifice are key factors, in determining probe performance.

The stability and accuracy of the low voltage signal are decisive for the accuracy, and performance of the uniform velocity probe.

The Verabar average velocity probe detects the average differential pressure produced, by the average velocity of the fluid.

The VERIS Verabar average velocity flow probe has multiple pairs of pressure tapping holes, arranged in certain directions in the high and low-pressure areas, which makes it possible to accurately measure the average flow rate.

Applications of Verabar Flow Meter

VERIS Verabar flowmeters are widely used in power plants, petrochemicals, metallurgy, water treatment, fine chemicals, environmental protection and other industries.

Verabar flowmeters are used in a wide range of applications for a wide range of gas, liquid and vapor measurements.

The following are typical application media.

  • Water Treatment
  • Pump Testing
  • Paper & Pulp
  • Effluent Treatment Plants
  • Waste Water & Sewerage
  • Food & Dairy Processing
  • Chemical Process Plants
  • Gas/Liquid/Steam;
  • Natural Gas
  • Cooling Water
  • Saturated Steam;
  • Compressed Air
  • Boiler Water/Superheated Steam;
  • Gas/Demineralized Water;
  • Gas Hydrocarbon/Liquid Hydrocarbon;
  • Hot Air/Cryogenic Liquid;
  • Producer Gas/Thermal Liquid

You may like:

Sino-Inst offers over 10 VERIS Verabar flow meter products. These are differential pressure flow meters, 40% are water meters (like the Insertion Turbine Flow Meter), and 40% are water treatment (like the Annubar flow meter ).

A wide variety of VERIS Verabar flow meter options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of VERIS Verabar flow meter, located in China. The top supplying country is China (Mainland), which supply 100% of the VERIS Verabar flow meter respectively.

Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. VERIS Verabar flow meter products are most popular in Domestic Market, Southeast Asia, and Mid East.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

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SI-LG Orifice Plate Flow Meter

Orifice plate flow meter also called orifice flow meter or orifice plate. Orifice plate flow meter is a kind of differential pressure flow meter.

Orifice plate flow meter works together with an orifice plate, differential pressure transmitter, with Differential Pressure Measurement principle. Easy installation. Orifice plate flow meters can be used with gases, liquids, corrosive, and high temperature fluids. Orifice flow meters can measure steam, gas, liquids, and many industrial areas. Applications include steam flow, boiler feedwater, and fluid flow rates in building water lines.

Sino-Inst, Manufacturer for differential pressure flow meters. Including the Orifice plate, Venturi, Annubar, etc. Suitable for liquid, gas, and steam flow measurement. Please contact our sales engineers for technical support!

Features of Orifice Plate Flow Meter

  • The structure of the throttling device is easy to copy, simple, firm, stable and reliable in performance, long in service life, and low in price.
  • Orifice flowmeter calculation adopts international standards and processing
  • Wide application range, all single-phase flows can be measured, and some mixed-phase flows can also be applied.
  • The standard throttling device can be put into use without real flow calibration.
  • The integrated orifice plate is simpler to install, no pressure pipe is needed, and it can be directly connected to a differential pressure transmitter and a pressure transmitter.
  • It has a wide range of applications, including all single-phase fluids (liquid, gas, steam) and partial mixed-phase flows. The pipe diameter and working conditions (temperature, pressure) of the general production process can be measured;

Orifice Plate Flow Meter Specification

SI-LG integrated orifice flowmeter is a high-range ratio differential pressure flow device. Composed of standard orifice plate and multi-parameter differential pressure transmitter (or differential pressure transmitter, temperature transmitter and pressure transmitter).

It can measure the flow of gas, steam, liquid and natural gas, and is widely used in process control and measurement in petroleum, chemical, metallurgy, electric power, heating, water supply, and other fields.

Execution standardDesign, manufacture, and installation in accordance with international standard ISO5167-1(1991)(national standard GB/T2624-93),
British standard BS1042 and other standards
Precision level(1)Standard orifice plate, standard nozzle: there are many factors that affect the measurement error.
If the installation and use meet the relevant provisions of international standard ISO5167-1 (1991), the accuracy level can generally reach level 1 ~1.5.

(2) For non-standard orifice plates (such as double orifice plates, circular missing orifice plates, small orifice plates, etc.).
Due to insufficient test data, there is no “standard” to check, so calibration should be conducted after the design and manufacture is completed. (liquid flow is usually calibrated with water. And the air calibrates the gas flow.
The level of accuracy (basic error) can be achieved after calibration: level 1 ~1.5, if not calibrated.
Only by empirical data calculation, design, accuracy in ±2.5%.
Diameter(mm)25,40,50,65,80,100,125,300,350,400, 450,500,600,700,800,900,1000,1200
Nominal working pressure(MPa)0.6,1.0,1.6,2.5,4.0,6.3,10.0,16.0, ≤40Mpa.
(when ≥20Mpa ,it can use high pressure lens orifice plate or welding type)
Conditions of useThe environment temperature:-30ºC~60ºC
Medium temperature:-30ºC~550ºC
Working power supply24VDC/220VAC
Singal remote output4~20mA
Communication outputRS485 communication(Modbus-RTU);
Hart protocol
Signal interfaceInternal thread M20*1.5
(NPT1/2 needs to be customized, long delivery time)
Protection levelIP65 (customized  IP68 for basic model)
Explosion-proof levelExdIICT6 GB
DisplayDifferential pressure, instantaneous flow, cumulative flow

Orifice Plate Types

Sino-Inst supplies all kinds of the orifice plate, for differential applications.

SQUARE EDGE (STANDARD) BORE

For the common square edge concentric bore orifice, the bore and bevel is the standard method of limiting the plate edge thickness.

Unless otherwise specified, plates will be beveled to the currently accepted standards.

QUADRANT EDGE BORE

The quadrant edge bore is an orifice with the inlet edge rounded. Instead of beveling, the plate is counterbored to the desired edge thickness.

The radius of the quarter circle bore is a function of the orifice-to-pipe ratio (d/D). Thickness at the throat is equal to the radius.

This bore is specifically designed for viscous fluids such as heavy crudes, syrups, and slurries with Reynolds Numbers below 100,000.

ECCENTRIC BORE

Eccentrically bored orifice plates are plates, with the orifice off-center, or eccentric, as opposed to concentric.

The bore of the eccentric orifice normally is inscribed in a circle, which is 98% of the pipe diameter, so that solids or slurries may pass through.

Eccentric orifice plates are used in many industries, including heavy and light chemicals, steel, paper, nuclear and petrochemicals.

SEGMENTAL BORE

Segmentally bored orifice plates are provided for measurement, where solids are entrained in a gas or liquid flow stream.

The circular portion of the bore is inscribed within a circle, which is normally 98% of the pipe diameter.

The segmental opening may be placed either at the top or bottom of the pipe.

Industries using these bores include sewage treatment, steel, chemical, water conditioning, paper, and petrochemical.

RTJ Type Orifice Plates

The RTJ type orifice plate incorporates an integral gasket, either oval or octagonal ring, for mounting between ring type joint flanges.

It is based on proven technology, has no moving parts and is suitable for high temperature and pressure applications.

RTJ type orifice plates can be supplied complete with ANSI B16.36 orifice flanges.

Orifice plates are recommended for clean liquids, gases, and low-velocity stream flows.

Plate thicknesses depend on line size and differential pressure and should be sufficient, to prevent the plate from bending under operating conditions. Orifice plates can be made in accordance with customer drawings as required.

If you still have questions about orifice plate flow meters, Just contact us. Our engineers will offer help.

Advantages of Orifice Plate Flow Meter

  • The Orifice meter is very cheap as compared to other types of flow meters.
  • Less space is required to Install and hence ideal for space-constrained applications
  • The operational response can be designed with perfection.
  • Installation direction possibilities: Vertical / Horizontal / Inclined.

Orifice Flow Meter Applications

  • Natural Gas
  • Water Treatment Plants
  • Oil Filtration Plants
  • Petrochemicals and Refineries

Of course, in the water supply or wastewater treatment industry, in addition to orifice flowmeters, electromagnetic flowmeters are also the first consideration for many users in the measurement of water flow.
For example, if you need to measure the flow of wastewater in a 2-inch pipe. Then you may refer to: Magnetic Flow Meters Guides.

How much is a 2 inch water flow meter? Let’s find out.

Orifice Plate Flow Meter Installation

1. Meter manifold piping should always be installed to enable calibration as well as to protect the differential element against overage.

2. The meter should be installed as close as possible to the orifice fitting.

3. Always slope the manifold lines gently from the orifice fitting to the meter to eliminate any high or low points in the manifold lines.

4. Use condensate chambers or air traps to remove either liquid from a gas system or gas from a liquid system if lows or highs in the manifold piping cannot be avoided.

It is important when pressurizing or depressurizing differential measuring devices to apply or release pressure to or from the high and low meter chambers uniformly, so as not to impose excessive overage.

What is an Orifice Meter?

An orifice meter is a conduit and a restriction to create a pressure drop.

An hourglass is a form of the orifice.

A nozzle, venturi or thin sharp-edged orifice can be used as the flow restriction.

In order to use any of these devices for measurement, it is necessary to empirically calibrate them.

That is, pass a known volume through the meter and note the reading in order to provide a standard for measuring other quantities.

Due to the ease of duplicating and the simple construction, the thin sharp-edged orifice has been adopted as a standard and extensive calibration work has been done, so that it is widely accepted as a standard means of measuring fluids.

Provided the standard mechanics of construction are followed no further calibration is required.

The minimum cross-sectional area of the jet is known as the “vena contract”.

How does an orifice flow meter work?

I guess most people wondered: What is the working principle of orifice meter?

As the fluid approaches the orifice the pressure increases slightly and then drops suddenly as the orifice is passed.

It continues to drop until the “vena contract” is reached, and then gradually increases, until at approximately 5 to 8 diameters downstream, a maximum pressure point is reached, that will be lower than the pressure upstream of the orifice.

The decrease in pressure as the fluid passes thru the orifice, is a result of the increased velocity of the gas passing thru the reduced area of the orifice.

When the velocity decreases as the fluid leaves the orifice the pressure increases, and tends to return to its original level (To level transmitters).

All the pressure loss is not recovered because of friction, and turbulence losses in the stream.

The pressure drop across the orifice increases when the rate of flow increases.

When there is no flow there is no differential.

The differential pressure is proportional to the square of the velocity, it thus follows that if all other factors remain constant, then the differential is proportional to the square of the rate of flow.

Video source: https://www.youtube.com/embed/oUd4WxjoHKY?rel=0

Equations used in this orifice plate Calculator

Qv = 218.527*Cd*Ev*Y1*(d2 )*[Tb/Pb]*[(Pf1*Zb*hw)/(Gr*Zf1*Tf)]0.5 (3-6)

Where

Cd = Orifice plate coefficient of discharge

d = Orifice plate bore diameter calculated at flowing temperature (Tf) – in.

Gr = Real gas relative density (specify gravity)

hw = Orifice differential pressure in inches of water at 60 degF

Ev = Velocity of approach factor

Pb = Base pressure – psia

Pf1 = Flowing pressure (upstream tap – psia

Qv = Standard volume flow rate – SCF/hr.

Tb = Base temperature – degR

Tf = Flowing temperature – degR

Y2 = Expansion factor (downstream tap)

Zb = Compressibility at base conditions (Pb,Tb)

Zf1 = Compressibility (upstream flowing conditions – Pf1, Tf)

Orifice Plate Flow Meter Calculation

Converters for conversion and calculation of flow. Or a calculation tool that requires flow measurement to obtain other measurement parameters. Help users choose the right flow sensor and transmitter!

DP Flow Meter Output CalculatorFlow Meter 4-20mA Current Output CalculatorFlow Velocity & Pipe Diameter to Volumetric Flow Rate Calculator
Mass Flow & Density to Volume Flow CalculatorMass Flow Rate Unit ConverterVolume Flow Rate Converter
Volume Flow & Density to Mass Flow CalculatorVolumetric Flow Rate & Pipe Diameter to Flow Speed Calculator

Venturi Flow Meter

Venturi flow meter is also called classical venturi, and is used to call venturi meter, standard venturi. It is used to measure the flow of single-phase stable fluid in closed pipelines.

Venturi flow meter is a flow measurement method based on the principle of differential pressure. Commonly used to measure the flow of fluids such as air, natural gas, coal gas, and water. In the standard throttling device, the upstream and downstream straight pipe sections required by it are short. The lasting pressure loss is small, the performance is stable, and the maintenance is convenient.

What is the difference between Venturimeter and orifice meter?

The difference between venturi flowmeter and orifice flowmeter:

Orifice flow meters and Venturi flow meters are very different in many aspects.

In order to reduce the loss of the kinetic energy of the fluid mechanics flowing through the saving components, the Venturi flowmeter uses each section of tapered and divergent tubes to replace the orifice.

The orifice flowmeter is equipped with an interchangeable orifice plate with a small circular hole on the upper side, which is much smaller than the diameter of the pipe. The orifice plate is placed on the side of the fluid mechanics pipe.

More about: Venturi Tube Flowmeter

1.The orifice flowmeter is similar to the Venturi flowmeter in the working principle. But some of the main differences are: the orifice plate can be easily replaced to accommodate a wide range of different flow rates.

The throat diameter of the venturi is fixed, so that the measured flow rate range is limited by the actual pressure difference.

Due to the vortex on the downstream side of the orifice, the permanent loss of the orifice flowmeter is very large.

The structure and shape of the Venturi flowmeter can avoid the formation of vortices, which can greatly reduce permanent losses.

2.The energy loss of Venturi flowmeter in measuring flow is much smaller than that of orifice flowmeter.
However, because the venturi flowmeter is more time-consuming in manufacturing and processing than the orifice flowmeter, and the price is high, the orifice flowmeter has the least trouble and the lowest cost during pipeline installation.

3.In terms of fluid measurement, Venturi flowmeters are generally used for low-velocity gas flow measurement.

The flow coefficient of the orifice plate in the orifice flowmeter is significantly affected by the fluid disturbance, and this disturbance comes from the influence of the valves, elbows and other pipe fittings installed upstream of the orifice plate. The value of its discharge coefficient is less affected by downstream disturbances. Generally, this kind of flowmeter should be installed at a distance of 50 times and 10 times the pipe diameter from the upstream and downstream disturbance components, respectively. Obviously the required distance is related to the nature of the disturbance.

Therefore, when measuring with an orifice flowmeter, the orifice flowmeter must be installed correctly according to the disturbance of the fluid.

The above is a detailed introduction to the question of “What is the difference between a venturi flowmeter and an orifice flowmeter”, I hope to help everyone.
If you have any other questions about this issue, please click Online Consultation and consult online customer service.

Extended reading:  Flow Nozzle for Steam Flow Measurement

Orifice flow meter

Frequently
Asked
Questions

Orifice Meter is a liquid and gas flow measuring instrument. It is mainly used in high temperature and high pressure measurement conditions. Orifice Meter has the characteristics of high temperature resistance, the temperature can reach 700 degrees, and the pressure is 30MPa. In the field of high temperature and high pressure measurement, Orifice Meter is Use more differential pressure flowmeters.

What is the calibration accuracy of the orifice flowmeter?
The orifice flowmeter is a flow measuring instrument. The accuracy of the orifice flowmeter is within the range of ±0.5% to 1.5%. The orifice flowmeter has the characteristics of high temperature and high pressure. It is mainly used to measure steam and hot air. , Measurement conditions of heat transfer oil.

DPT meter is also a differential pressure transmitter.

DP transmitters are Differential Pressure Transmitters. DP transmitter measures the pressure difference between the gas or liquid at both ends of the transmitter. Output 4~20mA, 0~5V. Used for liquid level, density and pressure of liquid, gas and steam.

DP transmitters are different from pressure transmitters as they have 2 pressure interfaces. With flanges, capillaries, valve, brackets, throttle devices. Differential pressure transmitters are used to measure the level, density, and flow of liquids, gases, and vapors. Then convert it into 4–20mADC current signal output.

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Sino-Inst offers 12 orifice plate flow meter products. About 90% of these are flow meters.

A wide variety of orifice flow meter options are available to you, such as brass, carbon steel. You can also choose from free samples.

Sino-Inst is an orifice plate flow meter supplier. Orifice plate flow meter products are most popular in Domestic Market, Southeast Asia, and Mid East.

You can ensure product safety by selecting from certified suppliers, including 375 with ISO9001, ISO14001, and Other certification.

Request a Quote

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