Radar Water Level Sensor 0.05m~35m ~70m~120m

Radar water level sensor is a commonly used water level measuring instrument, which uses radar technology to measure the water level of reservoirs, rivers, lakes, dams, deep wells, etc. The Radar water level sensor supplied by Sino-Inst is a 76-81GHz frequency modulated continuous wave (FMCW) radar product, which supports four-wire and two-wire applications. Multiple models, the maximum range of the product can reach 120m, and the blind zone can reach 8 cm. There are PP material and stainless steel material can be customized. Support RS485 Modbus and other signal output.

Radar Water Level Sensor

Radar Water Level Sensor Technical Specifications

  • Measuring medium: water
  • Measuring range: 0.05m~35m ~70m~120m
  • Process connection: G1½A / 1½NPT thread / bracket
  • Process temperature: -40~80℃
  • Process pressure: -0.1~0.3 MPa
  • Antenna size: 42mm lens antenna
  • Antenna material: PTFE
  • Accuracy: ±1mm
  • Protection class: IP67
  • Center frequency: 76GHz~81GHz
  • Launch angle: 6°
  • Power supply:
  • Two-wire system/DC24V
  • Four-wire system/DC24V
  • Four-wire system/AC220V
  • Shell: aluminum (with display)
  • Signal output: RS485 Modbus
  • Display: with display/without display

Main advantages:

Based on the self-developed CMOS millimeter wave RF chip, a more compact RF architecture is achieved. Higher signal-to-noise ratio and smaller blind spots.
5GHz working bandwidth enables the product to have higher measurement resolution and measurement accuracy.
The narrowest 3° antenna beam angle, the interference in the installation environment will have less impact on the instrument. The installation is more convenient.
The wavelength is shorter and has better reflection characteristics on solid surfaces. Therefore, no special universal flange is required for aiming.
Support remote debugging and remote upgrade. Reduce waiting time and improve work efficiency.
Support mobile phone Bluetooth debugging. It is convenient for on-site personnel to maintain work

Communication and Debugging

The instrument can be debugged through the LCD on site. It can also be debugged on the PC side with the optional host computer software.
The communication between the radar instrument and the PC is carried out in the following ways:

  1. USB to RS485 serial cable (four-wire system);
  2. USB to TTL serial cable (two-wire system);
  3. USB to Hart-modem (two-wire system) for communication.
  4. Debugging via mobile phone Bluetooth makes on-site debugging safer and more convenient.
  5. 4G network, through the remote module, for remote debugging.

Radar Water Level Sensors Applications

Radar Water Level Sensor Measuring Culverts

A culvert is an engineering structure used to solve the intersection of rivers, streams and other water bodies in road or rail traffic. It works by creating a channel under a body of water that allows the flow of water to flow through it. While maintaining road or rail connectivity. Water level monitoring is crucial in the design and maintenance of culverts.

As a commonly used measuring device, Radar Water Level Sensor has its unique advantages, which can accurately and real-time monitor the water level changes of culverts.

Through the monitoring and analysis of the water level data of the culvert, the water level change of the culvert can be understood in time.

For example, in the rainy season, if the water level of the culvert exceeds a certain safe water level. Engineers can take timely action. Such as increasing the drainage capacity of culverts to ensure smooth and safe traffic.

In addition, water level data can also provide important reference information when maintaining and repairing culverts. Helps engineers determine if culverts have problems or require maintenance.

Application of Radar Water Level Sensor in Shoal

There are several aspects to the application advantages of Radar Water Level Sensor in shoals.

First of all, Radar Water Level Sensor uses microwave signals to measure, which has the characteristics of high precision. It can realize fast and accurate measurement of shoal water level.

Secondly, Radar Water Level Sensor is not affected by weather conditions. Water level measurement can be carried out in various harsh environments, such as rainy and snowy weather, night and so on.

At the same time, the Radar Water Level Sensor is not affected by physical disturbances such as currents, wind and waves. It can realize stable and accurate water level measurement.

Finally, Radar Water Level Sensor is suitable for the measurement of various water environments, and can adapt to various water environments such as shoals, rivers, and lakes.

Radar Water Level Sensor measures river course

As an instrument for measuring river channels, Radar Water Level Sensor uses high-frequency pulse waves for measurement, which has the advantages of high precision and high resolution.

Accurate and real-time monitoring of the water level of the river can be realized, and the precision and accuracy of water level monitoring and control are effectively improved.

In addition, the non-contact measurement method is used to avoid errors and potential safety hazards that may occur in the traditional physical contact measurement method.

At the same time, non-contact measurement can also perform automatic monitoring, which improves the efficiency and accuracy of water level monitoring.

Radar Water Level Sensor measures manhole

As a part of the urban drainage system, the water level measurement of the inspection well faces some particularities and the environment is complex. The inspection well is usually located underground and the environment is complex. There are factors such as high humidity and large temperature changes, which will interfere with the water level measurement.

Large range of water level changes: The range of water level changes in inspection wells is usually large. The water level changes greatly from dry wells to full wells. It is necessary for measuring instruments to have a large measurement range and high precision.

Dirt interference: There may be a lot of dirt in the inspection well, such as sediment, garbage, etc. These dirt will interfere with the water level measuring instrument and affect the measurement accuracy and stability.

Radar Water Level Sensor has great advantages in manhole measurement. It can not only work stably in a complex environment, but also provide accurate and reliable water level data. It provides an important basis for inspection well management and maintenance.

Radar Water Level Sensor measures reservoir water level

A reservoir is an artificially constructed water storage facility, and its water level measurement is very important for the management and operation of the reservoir. Radar Water Level Sensor is widely used in the measurement of reservoir water level due to its stable and reliable features.

First of all, the water level of the reservoir changes slowly. Compared with other water bodies, the water level of the reservoir is usually relatively stable. In this way, the Radar Water Level Sensor can accurately measure the water level and give feedback to the management personnel in time. It is convenient for them to manage the reservoir and scheduling.

Second, the water level of the reservoir varies widely. Radar Water Level Sensor can meet this demand. It has a wide measurement range and can adapt to different water level changes.

In addition, the measurement accuracy of the reservoir water level is high. The Radar Water Level Sensor features high precision to accurately measure water levels.

More Radar Water Level Meters

FAQ

A radar water sensor works by emitting radio waves that bounce off the surface of the water. The time it takes for the waves to return is measured, and this information is used to calculate the distance to the water surface, thus determining the water level.

A radar sensor for water level measurement is a device that uses radar technology to measure the level of water in a container, tank, or natural body of water. It sends out radar waves and measures their reflection to accurately determine the water’s height.

The accuracy of a water level sensor depends on the technology used and the conditions under which it’s operated. Generally, modern water level sensors can be quite precise, with accuracies ranging from 0.25% to 1% of the full scale.

Radar type level transmitters are known for their high accuracy, often within 1 mm or even better. Their performance can be affected by factors like the material of the container, the type and angle of the radar waves, and environmental conditions, but in general, they are considered highly precise for level measurement.

More Level Measurement Solutions

Radar Liquid Level Sensors

Radar liquid level sensors are special tools that use radio waves to measure how much liquid is in a tank…

As a commonly used water level measuring instrument, Radar Water Level Sensor has important application value in various water level measurements. The application of Radar Water Level Sensor has played a positive role in the operation of water supply sources and hydropower stations. Improved efficiency of water level management.

Sino-Inst is a professional radar level meter supplier. Our Radar Water Level Sensor is a 76-81GHz frequency modulated continuous wave (FMCW) radar product that supports four-wire and two-wire applications. Support customized range 0.05m~35m~70m~120m. If you need to measure water level, you can contact our sales engineers!

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64-80GHz FMCW Level Radar

64-80GHz FMCW Level Radar is a radar sensor for continuous level measurement of liquids. Sino-Inst also launched a radar level sensor operating at 76-81 GHz.

  • FMCW radar operating at 76-81 GHz;
  • Maximum measuring range of 120m and a minimum blind zone of 8cm;
  • 3°antenna beam angle;
  • Suitable for small water tanks or small process accessories in narrow spaces.
  • Good signal focusing ability can be used for containers with many internal installations.
  • Measurement accuracy:±1mm
  • Installation method: Thread or flange, clamps are optional.
  • Anti-dust, anti-steam condensation

Sino-Inst offers a variety of Radar Level Sensors for industrial level measurement. If you have any questions, please contact our sales engineers.

Features of 76-81GHz FMCW Level Radar

The LM78xx series is an FMCW radar operating at 76-81 GHz, which has a maximum measuring range of 120m and a minimum blind zone of 8cm. It supports 4-wire and 2-wire applications. Higher operating frequency and shorter wavelengths make it ideal for solid applications, including those with extreme dust and high temperature to + 200℃.

The radar consists of an electronic circuit coupled to a lens antenna and flange for quick and easy positioning.

The main benefits of using 78 GHz over devices using lower frequency are:

  • Based on the self-developed CMOS millimeter wave RF chip, a more compact RF architecture, a higher signal-to-noise ratio, and a smaller blind zone are realized.
  • 5GHz working bandwidth means higher measurement resolution and accuracy.
  • 3°antenna beam angle, so the interference in the environment has less impact on the instrument, and the installation is more convenient.
  • Shorter wavelength yields good reflection properties on sloped solids, so aiming towards material angle of repose is usually not necessary.
  • Support remote debugging and remote upgrading to reduce the cost of field personnel.

Communication and Programming

LM78XX supports 485 bus protocol (4-wire), serial-port (2-wire) protocol, and hart (2-wire) protocol. It is very easy to install and configure via an optional graphical local display interface on a PC. Or you can modify the built-in parameters either locally via the pushbuttons. Or you can use a cell phone to control LM78xx via Bluetooth.

Extended Reading: Case: High Temperature Radar Level Transmitter for Melted Salt-Solar Photovoltaic Power Station

Specifications of 76-81GHz FMCW Level Radar

Frequency76GHz ~ 81GHz,  5GHz FMCW bandwidth
Measuring rangeLM78x0: 0.3 m ~ 60m LM78x1: 0.08m~30m LM78x2: 0.6m ~ 120m
Measurement accuracy±1mm
Beam angle3°/8°
Minimum measured dielectric constant>=2
Power15~28VDC
CommunicationLM782x: MODBUS LM783x: HART/Series
Signal outputLM782x: 4 ~ 20mA or RS-485 LM783x: 4~20mA
Fault output3.8mA, 4mA, 20mA, 21mA, hold
Field operation / programming128 × 64 dot matrix display / 4 buttons PC software Bluetooth
 humidity≤95%RH
EnclosureAluminum alloy, stainless steel
Antenna typeLens antenna/anti-corrosive antenna/flange isolated by quartz
Process temperatureT0:-40~85℃; T1:-40~200℃; T2:-40~500℃; T3:-40~1000℃
Process pressure-0.1~2MPa
Product SizeØ100*270mm
Cable entryM20*1.5
Recommended cablesAWG18 or 0.75mm²
Protection classIP67
Explosion-proof gradeExdiaIICT6
Installation methodThread or flange
Weight2.480Kg/2.995Kg
Packing box size370*270*180mm

Extended reading: FMCW Radar Level Transmitter 120GHz

64-80GHz FMCW Level Radar Applications

Application area:

Special advantages are the small process fittings for small tanks or tight spaces. The very good signal focusing allows use in vessels with many internal installations.

LM78 series FMCW Level Radar Applications

It is suitable for large range, high dust, steam condensation, mixing, narrow installation space, and occasions with high precision and blind zone requirements.

Applicable working conditions:

  • Intermediate silo
  • Warehouse
  • hopper
  • Storage tank
  • Process tank
  • Mixing tank

Extended Reading: Influence of Dielectric Constant on Liquid Level Measurement | Radar-Guided Wave Radar Level Meter

https://www.drurylandetheatre.com/wp-content/uploads/2021/03/76-81GHz-FMCW-Level-Radar-test-1.mp4

The influence of high frequency and low frequency of radar liquid level sensor on measurement

  1. The influence of frequency on measurement

The radar level sensor emits electromagnetic waves through an antenna, and the higher the frequency of the electromagnetic waves. The higher the energy of the electromagnetic wave and the shorter the wavelength, the more obvious the scattering phenomenon. Conversely, the lower the energy, the longer the wavelength, and the energy is not easily absorbed by the gas phase layer.

For an antenna of the same size, a level gauge with a wavelength of 1.2 cm and a frequency of 26 GHz has 6 times higher gain than a level gauge with a wavelength of 3 cm and a frequency of 10 GHz. (Note: Antenna gain is a parameter indicating the degree of concentration of directional antenna radiation).

The received signal diagrams of different frequencies (26-10-6 GHz), the same antenna, dielectric constant, and distance increase are as follows:

The total beam width of the radar level sensor is inversely proportional to the frequency of the device.

Therefore, for an antenna with the same diameter, if the frequency of the radar level sensor is increased, the beam width will be lower than that of a lower frequency device. The narrow beam minimizes the influence of the nozzle, tank wall, and interference.

As shown in the picture (the left side is 6 GHz, the right side is 26 GHz).

At the same time, the measurement range of the radar liquid level sensor is also affected by factors such as frequency, antenna size, the dielectric constant of the liquid, and process conditions.

  1. The application difference between high frequency and low frequency of radar liquid level sensor

When measuring steam, foam, and condensate, choose low-frequency radar first. In most other applications, choose high-frequency radar first for ease of installation.

1) The lower frequency reduces the sensitivity to steam, foam, and antenna contamination. The wave velocity angle of low-frequency radar is wider. It can better deal with the problems of steam, dust, condensation, pollution, and turbulent surfaces.
2) The higher frequency can minimize the impact on the nozzle, tank wall, and interference.

Extended reading: Drop Antenna Radar Tank Level Sensor

Application of 80G radar level sensor in liquid level measurement with stirring and strong steam

The micro-powder business department of a chemical plant has a variety of tanks, with a field measuring a range of 25 meters. There is a stirrer and heating device inside, and there is high steam when feeding.

As shown in the figure below, when the staff opened the observation cover, strong steam could be seen coming out.

A guided wave radar level gauge is selected before the scene. However, guided wave radar is easily affected by factors such as the corrosiveness of the measuring medium and the viscosity of the medium, and the measurement effect is not good.

Extended reading: guided wave radar level sensor advantages and disadvantages

Later, the customer chose the 80G radar level meter, and the historical trend chart after use is as follows. It can be seen that the liquid level of the four 80G radar level gauges installed on-site can be measured well in several loading and unloading processes.

Extended Reading: FMCW Radar for High Temperature Level Sensor

Why do we have to choose an 80G millimeter-wave radar level gauge for liquid level measurement under high steam and stirring conditions? Can the 26G radar level gauge measure?

Explain briefly. The 80G radar level gauge has a high transmission frequency, has good penetration, and is not affected by steam.

The launch angle of 3° can effectively avoid the interference of the stirring blade;

The unique echo tracking algorithm (echo locking function) avoids reading multiple echoes when the material level is high.

However, when the 26G radar level gauge is in a high-steam environment, the radar wave cannot penetrate the steam or the echo is greatly weakened after the radar wave reaches the interface of the medium, and the measurement is unstable;

In addition, the launch angle of the 26G radar level gauge is generally above 20°, so that the radar wave is easily affected by the stirring blade, causing false alarms;

And when the material level is high, there is no internal steam and the range is large, the echo is very strong, and it is easy to read multiple echoes.

Therefore, the 80G radar level gauge can be selected to obtain a good measurement effect for liquid level measurement under high steam and stirring conditions.

Extended reading: Radar Level Meter for Corrosive Liquids


Download Datasheet

More Featured Non-Contacting Radar Level Measurement

Sino-Inst offers Alternative to 64-80GHz FMCW Level Radars for level measurement.

A wide variety of 64-80GHz FMCW Level Radars options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of radar level measurement instrumentation, located in China.

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SIRD-806 Radar High Temperature Level Sensor

High Temperature Level Sensor is used for high temperature tanks. Especially for solid measurement under high temperature environment. Such as blast furnace material level measurement.

High Temperature Level Sensor can be used for level measurement of bulk solids at high process temperatures up to +400 °C. SIRD-806 Radar High Temperature Level Sensor can be used universally for continuous level measurement of bulk solids at high process temperatures. Output 4~20mA Superimposed HART signal. Often used in blast furnace level measurement.

Sino-Inst offers a variety of FMCW Radar Level Transmitters for industrial level measurement. If you have any questions, please contact our sales engineers.

Features of SIRD-806 Radar High Temperature Level Sensor

  • No blind spots. High precision.
  • The two-wire technology is an excellent alternative to differential pressure meters, magnetostrictive, radio frequency admittance, and magnetic flap meters.
  • Not affected by pressure changes, temperature changes, inert gas, vacuum, smoke, steam, etc.
  • Easy to install, durable and maintenance-free.
  • HART or PROFIBUS-PA communication protocol and fund field bus protocol. The calibration is simple and easy to realize the on-site calibration operation through the digital LCD display. Realize simple configuration setting and programming through software GDPF.
  • The measurement is sensitive and the refresh speed is fast.
  • Suitable for high temperature working conditions, up to 200°C process temperature, up to 300°C when using high temperature extension antenna.

Specifications of SIRD-806 Radar High Temperature Level Sensor

Applicable medium:Solid, especially medium measurement in high temperature environment
Application:Blast furnace level measurement
Explosion-proof certification:Exia IIC T6 Ga/Exd IIC T6 Gb
Measuring range:15m
Antenna:Horn antenna
Frequency:6 GHz
Process temperature:(-40~400)℃
Measurement accuracy:±20mm
Process pressure:(-0.1~0.3)MPa
Signal output:(4~20)mA/HART
On-site display:Four-digit LCD programmable
Power supply:Two-wire system (DC24V) Four-wire system (DC24V/AC220V)
Repeatability:± 1mm
Housing:Single cavity/Aluminum Double cavity/Plastic/Stainless steel Single cavity
Process connection:Flange

Extended Reading: Case: High Temperature Radar Level Transmitter for Melted Salt-Solar Photovoltaic Power Station

SIRD-806 Radar High Temperature Level Sensor Applicaiton

1) Iron and steel metallurgy: CDQ pre-storage room. Coal bunker, iron ore, and the top of CDQ pre-storage room of Coke Dry Quenching device (CDQ). Radar waves are emitted to continuously measure the inside of CDQ pre-storage room Red hot coke level

2) Cement industry: raw material warehouse, clinker warehouse, rotary kiln, petroleum coke and finished cement warehouse

3) Power industry: fly ash warehouse, pulverized coal warehouse

Extended reading: ​Solid flow meter | For bulk solids-powder-soybean-cement 

Application of Radar High Temperature Level Sensor in Blast Furnace

The level of the blast furnace is a very important measurement data in the steel industry. It plays a very important role in the quality control of steel production, the improvement of production efficiency and the improvement of production safety.

The level measurement points on the blast furnace include the measurement of two kinds of media: the level measurement of the furnace top mineral material and the level measurement of the molten iron of the torpedo tanker.

However, due to these conditions, the process temperature is very high (generally more than 300 ℃). Level measurement on blast furnaces has always been a problem.

Extended reading: GWR Solid Level Sensor-for Cement silo-Ash powder measure

For a long time, major steel manufacturers have been committed to finding an economical solution with long service life, reliable performance, low maintenance, and high measurement accuracy.

In the working condition of a blast furnace, there are usually three main measurement requirements for level measurement:
Blast furnace material level measurement;
Level measurement of blast furnace distribution bin;
Torpedo tank hot metal level measurement.

Extended Reading: Featured Silo Level Sensors

  1. Blast furnace material level measurement.
    Need to use the level sensor to measure the mineral material to be added to the blast furnace. The control of the material level needs to ensure that the material level is maintained at a certain height. The height of the blast furnace silo cannot be empty. Otherwise, there is no guarantee that the mineral material of the cloth bin will be supplied in time. Do not make the silo material level too full, resulting in overflow. Generally, the maximum measurement range required for this measurement point is about 5-6 meters.
  2. The main difficulty in measuring the slag level of the blast furnace distribution bin is: the temperature at the top of the bin top is very high, generally exceeding 600°C. The top thickness of the silo roof is relatively large, generally about 1 meter to 1.5 meters.
    The outlet temperature at the installation location of the level gauge generally exceeds 600°C. After repeated research, it is found that the high temperature is mainly caused by the radiant heat of the high temperature medium in the warehouse. Guide wave elbow can be made to avoid the high temperature gas at the outlet of the warehouse roof installation.
    In addition, in order to reduce the influence of conduction heat, the length of the entire waveguide is more than 2 meters. So that the high temperature gas in the tube can get enough cooling pipe section. After installing the guided wave elbow, the temperature of the installation flange is less than 100℃.
  3. Measurement of molten iron in torpedo tanks.
    The temperature of molten iron is as high as 1000℃ or more. But because the measured medium is liquid, the main problem to be solved is how to solve the problem of high temperature.
    At this measurement point, three different methods can be used to solve the high temperature problem.
    • Install compressed air channels on the extended installation standpipe. Inject compressed air to reduce the process temperature of the horn antenna port of the radar level gauge.
    • Design of guided wave elbow. Avoid ultra-high temperatures caused by radiation.
    • Keep a certain distance between the horn antenna of the radar level sensor and the installation port. To reduce the ultra-high temperature in the process.

The application of the radar level sensor on the blast furnace can take full advantage of the characteristics of solid-type radar, and the cost performance is very high. Radar High Temperature Level Sensor provides an ideal solution acceptable to customers for blast furnace level measurement applications.

Extended reading: Radar level sensor for solids – Dust solid level measurement

Featured High Temperature Level Sensors

High temperature tank level sensor

High temperature liquid level sensor

High temperature Non-contact level sensor

Sino-Inst offers over 10 Radar High Temperature Level Sensors for level measurement. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of Radar High Temperature Level Sensors are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of radar level measurement instrumentation, located in China.

Request a Quote

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SIRD-805 Radar Slurry Tank Level Sensor

Slurry Tank Level Sensor is specially used to measure the slurry level in the storage tank. Such as powder slurry tank measurement, liquid measurement with stirring.

Slurry Tank Level Sensor used to measure the slurry level in the storage tank. This is a common application of radar level gauges. Such as powder slurry tank measurement, liquid measurement with stirring. The 6GHz intelligent series radar level sensor is suitable for non-contact continuous measurement of liquids, especially low dielectric constant, slightly viscous, and stirred liquids. It is suitable for occasions where temperature and pressure change greatly. Inert gas and volatilization exist.

Sino-Inst offers a variety of FMCW Radar Level Transmitters for industrial level measurement. If you have any questions, please contact our sales engineers.

Features of SIRD-805 Radar Slurry Tank Level Sensor

  • The beam angle is small, and the energy is concentrated. It has stronger anti-interference ability. It greatly improves the measurement accuracy and reliability;
  • The antenna size is small. It is easy to install and install dust cover and other antenna protection devices;
  • The measurement blind area is smaller. Good results can also be obtained for small tank measurement;
  • The wavelength is shorter. It is more suitable for level measurement of dust and small particles;
  • Using advanced microprocessor and unique EchoDiscovery echo processing technology, it can be applied to various complex working conditions.
  • It adopts pulse working mode with extremely low transmitting power. It can be installed in various metal and non-metal containers without harm to human body and the environment.

Extended Reading: How to Measure Volume of Liquid

Specifications of SIRD-805 Radar Slurry Tank Level Sensor

Applicable medium:Liquids, especially liquids with low dielectric constant, slightly viscous, and stirring
Application:20% flour slurry tank measurement; liquid measurement with stirring
Explosion-proof certification:Exia IIC T6 Ga/Exd IIC T6 Gb
Measuring range:20m
Antenna:Horn antenna
Frequency:6 GHz
Process temperature:-40~130℃(standard type)/-40~250℃(high temperature type)
Measurement accuracy:±10mm
Process pressure:(-0.1~4)MPa
Signal output:(4~20)mA/HART
On-site display:Four-digit LCD programmable
Power supply:Two-wire system (DC24V) Four-wire system (DC24V/AC220V)
Repeatability:± 1mm
Housing:Single cavity/Aluminum Double cavity/Plastic/Stainless steel Single cavity
Process connection:Flange

Extended reading: Industrial Tank level indicators and Tank Level Gauges

How to select right Tank Level Sensor ?

Radar Level Sensor is a very common level measurement tool, which is widely used in various complicated working conditions.

So how to select the Radar Level Sensor with stirring and vacuum?

Selection under stirring

Radar Level Sensor is generally not used for guided wave radar in a tank with stirring.

The force of stirring can easily bring the cable of the guided wave radar into the propeller or bend the rod of the guided wave radar.

Therefore, only the high-frequency or low-frequency horn Radar Level Sensor for non-contact measurement can be selected.

If the liquid level on site is above the stirring propeller, it generally has no effect on the measurement.

If the liquid level will be lower than the stirring propeller, the false echo function must be used to filter out the signal reflected by the propeller. This can ensure that the propeller is not used as a target when measuring.

Selection under vacuum conditions

Under vacuum conditions, the boiling point of liquids will be much lower than under standard atmospheric pressure. Many liquids start to boil at 30-40°C.

The reaction kettle and evaporation kettle in the pharmaceutical factory are like this. When there is no vacuum, the liquid is very calm. After vacuuming, the liquid of 1 meter will become 3 meters high, all of which are boiling bubbles and fine water droplets. In this case, you can only use the horn-mouth Radar Level Sensor. Then you need to make certain changes on-site, and you can contact the Radar Level Sensor manufacturer for details.

Power and output signal

Radar Level Sensor’s power supply is basically 24VDC on the market. If the customer requires 220VAC, then a 220VAC to 24VDC switching power supply will do.

There are two types of radar output signals: 4-20mA and 485.

4-20mA is currently the dominant one and is widely used in industrial situations. There are few users of 485, and it is generally used in occasions that require low power consumption. For example, water conservancy and hydrology, flash flood warnings, etc.

Extended reading: Ultrasonic level transmitter for Hazardous Liquids

Featured Tank Level Sensors

External Tank Level Sensor

HS-2000 External Mounted Ultrasonic Tank Level Sensor- (referred to as “external level gauge”). It adopts advanced signal processing technology and high-speed signal processing chip. It breaks through the influence of container wall thickness. Realizes the height of the liquid level in the closed container True non-contact measurement. The ultrasonic liquid level sensor (probe) is installed directly under the outer wall (bottom) of the container under test. Calibrate the outer wall of the probe. There is no need to open holes for the container to be tested, easy to install, and does not affect production. It can accurately measure the level of various toxic substances, strong acids, strong alkalis and various pure liquids in high-pressure airtight containers. The HS-2000 External Mounted Ultrasonic Tank Level Sensor has no special requirements for the material of the liquid medium and the container. The explosion-proof design is adopted to meet the explosion-proof requirements.

Water Tank Level Sensor

Radar Non Contact Water Level Sensor adopts non-contact measurement method and does not touch the water body. It is not affected by water quality, sediment and floating objects. The RS-485/RS-232/4-20mA interface can realize data long-distance wired transmission or docking with SCADA hydrological telemetry system. The measuring distance can be up to 70 meters.

The superiority of the radar water level gauge measurement principle makes it suitable for the following working environments: water level monitoring such as lakes, rivers, reservoirs, etc. Ditches with a large number of floating objects and sediments, and places where a lot of water plants are produced. Solar energy Power supply, remote field work and areas prone to flash floods.

Read more about: Water Tank Level Sensors for Level monitoring and Auto-control

Ultrasonic Tank Level Sensor

Sino-Inst offers over 10 Radar Tank Level Sensors for level measurement. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of Radar Tank Level Sensors are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of radar level measurement instrumentation, located in China.

SIRD-804 Radar Solid Level Sensor

Solid level sensor is also called the solid state level sensor. Specially used to measure solid material level. Non-contact Continuous level measurement in solid particles or bulk solids.

Solid level sensor measures the solid level. Solids have many different properties from liquids. SIRD-804 Radar Solid Level Sensor uses 6GHz pulsed radar signals. The maximum range is 35m. Designed specifically for solid measurement, not affected by temperature, pressure changes or steam level changes. It can be used for continuous measurement of solids (including but not limited to lime block measurement; raw coal measurement, etc.). Dot matrix LCD liquid crystal screen Display. Sight and purge connection is optional. Support HART® protocol and 4-20mA output. Applicable medium: solid particles or blocks, not suitable for solid powders.

Features of SIRD-804 Radar Solid Level Sensor

  • Non-contact measurement. No wear and no pollution
  • Short wavelength, especially suitable for medium measurement in solid dust environment
  • The blind area is small, and the small silo can also obtain good measurement results
  • The beam angle is small and the energy is concentrated. The echo ability is enhanced, which is beneficial to avoid interference
  • High signal-to-noise ratio, better performance can be obtained even in fluctuating conditions
  • Small size speaker, easy to install on site
  • Explosion-proof type is optional. Suitable for applications in hazardous locations
  • LCD dot matrix liquid crystal display. What you see is what you get

Specifications of SIRD-804 Radar Solid Level Sensor

Applicable medium:Solid particles or blocks, not suitable for solid powder
Application:Lime block measurement; raw coal measurement
Explosion-proof certification:Exia IIC T6 Ga/ Exd IIC T6 Gb
Measuring range:35m
Antenna:Horn antenna
Frequency:6 GHz
Process temperature:-40~130℃(standard type)/-40~250℃(high-temperature type)
Measurement accuracy:±20mm
Process pressure:(-0.1~0.3)MPa
Signal output:(4~20)mA/HART
On-site display:Four LCD programmable
Power supply:Two-wire system (DC24V) four-wire system (DC24V/AC220V)
Repeatability:± 1mm
Housing:Single cavity/aluminum double cavity/plastic/stainless steel single cavity
Process connection:Universal joint flange (optional)

Featured Radar Solid Level Sensors

Solid level measurement

A solid Level Sensor refers to an instrument that detects changes in the height of solid materials in containers in real-time. Level gauges are also called level transmitters, level controllers, level gauges, and level gauges.

Solid level measurement is widely used in modern industrial production, mainly to detect the height of materials in closed or open containers during industrial production.

Generally speaking, the continuous detection method of material height is called the continuous measurement method. The detection of material height reaching a certain position is called limit measurement method, or switch measurement method.

The instrument that is often used to measure and control the level of solids or liquids in storage tanks, tanks, etc. is called Solid Level Sensor.

Among them, the instrument specifically used to measure solids is also called Solid Level Sensor. The instrument specially used to measure liquid is called a liquid level sensor. Extended reading: Radar Level Meter for Corrosive Liquids

Solid level measurement

There are many types of Solid Level Sensors. This article will list the most common and commonly used types of level meters on the market today, and briefly introduce them to users.

Static pressure type level meter: used for level measurement in tanks or containers, can be installed directly or through remote sealing components.

Ultrasonic level meter: used for level monitoring of liquids and granular solids.

Radar level meter: small beam angle (minimum 5 degrees), energy concentration. Stronger anti-interference ability. Greatly improved measurement accuracy and reliability. Both solid dust and liquid can be monitored.

Capacitive level meter: level measurement under high temperature and high pressure conditions. Dustproof, anti-hanging material, anti-steam, anti-condensation. A new type of capacitive continuous level meter. Due to the use of radio frequency technology and microcomputer technology, it solves the problems of large temperature drift, difficult calibration and fear of adhesion of traditional capacitive level meters.

It can be widely used in continuous measurement of liquid and solid silo levels in various industries. Especially for measurement under high temperature, strong corrosion, strong adhesion, and dusty environment, the capacitive level meter is the most suitable.

Level switch: It is used to detect the predetermined liquid level of granular solids, slurries and interfaces. Ultrasonic method or high-sensitivity capacitive measurement.

Extended reading: Radar level sensor for solids – Dust solid level measurement

Ultrasonic Level Sensor for Solids

The ultrasonic pulse emitted by the ultrasonic transducer is transmitted to the surface of the object to be measured through the propagation of coal qualification. After reflection, it returns to the receiving transducer through the sound transmission medium.

Measure the time that the ultrasonic pulse propagates in the sound transmission medium from the transmission to the reception. Then according to the speed of sound in the sound transmission medium, the distance from the transducer to the object surface can be calculated. To determine the level.

FAQ

What are the different types of level sensors?

Types of Level Transmitters:
Level measurement transmitters are of seven types. Each type of transmitter works in a different way, and makes it useful for different types of processes.
Capacitance Level Transmitters
Hydrostatic Level Transmitters
Magnetic Level Transmitters
Radar Fill Level Transmitters
MUltrasonic Level Transmitter
Guided Microwave Level Transmitters
Hydrostatic level transmitters

What type of sensor is a fuel level sensor?

Regarding fuel level measurement, we can use contact and non-contact level sensors.
Contact types are: Magnetostrictive level transmitter is the most commonly used.
Non-contact type: Ultrasonic non-contact liquid level sensor is the most convenient.

How does a float level sensor work?

Float level sensor uses magnetic float as the measuring element. Through magnetic coupling, the internal resistance of the sensor changes linearly. The smart converter converts the resistance change into a 4-20mA standard current signal. It can display the percentage of liquid level, the current of 4 ~ 20mA and the value of liquid level. Remote transmission control room can realize automatic detection, control and recording of liquid level. This instrument is suitable for petroleum, chemical, power, light industry and pharmaceutical industries, such as sewage treatment and medium level measurement in various atmospheric and pressure vessels, especially for underground tanks and tanks.

Sino-Inst offers over 10 Radar Solid Level Sensors for level measurement. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of Radar Solid Level Sensors are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of radar level measurement instrumentation, located in China.

SIRD-803 Radar Oil Tank Level Sensor

Oil tank level sensor is very important in the petroleum industry. Oil storage tanks are important for oil refineries to store crude oil and refined oil. The level of the storage tank is one of the important parameters of the oil gathering and transportation process.

The Oil tank level sensor can be based on various measurement technologies. For example, the continuous emergence of high technology such as ultrasonic and radar level sensors. According to the characteristics of the storage tank medium, the measurement of the storage tank can be divided into five types: light oil and crude oil, heavy oil, asphalt, liquefied gas, and corrosive medium. The automatic level measurement of oil tanks has entered a new stage of multi-function and high precision. The non-contact radar level meter can solve the problems of large errors and unsafe levels in liquid level measurement.

Features of SIRD-803 Radar Oil Tank Level Sensor

  • No blind zone, high precision.
  • Two-wire technology. It is an excellent substitute for differential pressure meters, magnetostrictive, radio frequency admittance, and magnetic flap meters.
  • Not affected by pressure changes, temperature changes, inert gas, vacuum, smoke, steam, etc.
  • Easy to install, durable and maintenance-free.
  • HART or PROFIBUS-PA communication protocol and fund field bus protocol. It is easy to calibrate, and it can easily realize on-site calibration operation through digital LCD display. Simple configuration setting and programming can be realized through software GDPF.
  • The measurement is sensitive and the refresh speed is fast.
  • Suitable for high temperature working conditions, up to 250°C process temperature, up to 300°C when using high temperature extension antenna.

Specifications of SIRD-803 Radar Oil Tank Level Sensor

Applicable medium:Liquids, especially pressure and volatile liquids
Application:Crude oil and light oil liquid level measurement;
Aluminum hydroxide liquid level measurement;
Raw coal and limestone position measurement
Explosion-proof certification:Exia IIC T6 Ga/ Exd IIC T6 Gb
Measuring range:35m
Antenna:Horn antenna
Frequency:6 GHz
Process temperature:-40~130℃(standard type)/-40~250℃(high temperature type)
Measurement accuracy:±10mm
Process pressure:(-0.1~4)MPa
Signal output:(4~20)mA/HART
On-site display:Four-digit LCD programmable
Power supply:Two-wire system (DC24V) Four-wire system (DC24V/AC220V)
Repeatability:± 1mm
Housing:Single cavity/Aluminum Double cavity/
Plastic/Stainless steel Single cavity
Process connection:Flange (optional) / thread

If you need to measure high temperature and high pressure (-0.1MPa-32MPa) oil storage tanks, then learn about New Choice for Heating Oil Tank Level Sensor.

Choose Your Right Level Sensor

There are many liquid-level measurement techniques currently used in storage tanks. According to the measurement method, it can be divided into contact type and non-contact type.

Contact measurement methods mainly include manual detection rulers. Float-type steel belt level sensor. Servo type level sensor. Static pressure type level sensor. Magnetostrictive level sensor. Radiofrequency admittance level sensor.

Non-contact measurement methods mainly include an ultrasonic level sensor, radar level sensors, etc.

At present, the commonly used measurement methods on the market that can meet the requirements of commercial level sensors are: magnetostrictive level sensors, servo-type level sensors, radar level sensors, static pressure level sensors, etc.

The hydrostatic liquid level measurement system (HTG) is too complicated and requires a lot of maintenance and other shortcomings. The usage is getting less and less.

As a high-precision liquid level measurement method, radar level sensors are more and more recognized and accepted by customers because of their large range, convenient installation, and low maintenance.

Moreover, in recent years, the price of radar level sensors has decreased year by year. Many ordinary users have also begun to use radar level sensors as a liquid level measurement solution for storage tanks.

Read more about 7 Level Senors for Tank Level Measurement

How to choose a suitable level sensor for different use environments?

  1. On-site liquid level measurement of storage tanks. Suitable to use magnetic float level sensor and float level sensor. Direct-reading color glass plate level sensor can also be used;
  2. The liquid level measurement of crude oil, light oil, heavy oil, and chemical raw materials (non-corrosive) storage tanks is suitable for the use of radar level sensors (high frequency radar level sensors, guided wave radar level sensors);
  3. Liquid level measurement of inner floating roof tank, pressurized tank, outer floating roof tank, storage tank with agitator or swirling flow. Radar level sensor with still-pipe installation method should be selected;
  4. Measurement of the liquid level of the dome tank. Optional guided wave radar liquid level sensor. High-frequency radar liquid level sensor can be used for liquid level measurement of floating roof tank. Of course, if the floating roof adopts in-pipe measurement, guided wave radar level gauge or intelligent radar level sensor can also be used;
  5. Measurement of liquid quality, density, volume and liquid level of pressure tanks, vaulted tanks, atmospheric tanks, and floating roof tanks. Can use static pressure tank liquid level sensor. But do not use high viscosity liquid level measurement.
  6. The liquid level measurement of crude oil, refined oil, asphalt, ethylene, propylene, liquefied petroleum gas, liquefied natural gas and other mediums in large vaulted tanks and spherical tanks. In order to use guided wave radar liquid level sensor.

Extended reading: Radar Level Meter for Corrosive Liquids

The application of radar Oil Tank Level Sensor in the petrochemical industry

According to the characteristics of the storage tank medium, the measurement of the storage tank can be divided into five types: light oil and crude oil, heavy oil, asphalt, liquefied gas, and corrosive medium. The following will briefly introduce the application of radar-level sensors in these media.

Typical light oil media are gasoline, naphtha, petroleum, etc. Generally, a certain amount of volatile gas is generated and the dielectric constant is low. The low-frequency radar liquid level sensor measures directly, and the signal may be too weak to cause a loss of wave. It is generally required to install still pipe.

For example, a low-frequency radar level gauge can meet the level measurement of light oil. The use of high-frequency radar level sensors does not require any auxiliary measures and can measure the level of light oil.

Due to its characteristics, high-frequency radar is generally not recommended for stilling wave tubes. For some taller storage tanks, the cost of making still pipes and installation costs are higher. In addition, many longer still-pipes may cause certain deformation under the change of the environment, which may affect the measurement effect and accuracy of the radar level gauge.

Therefore, the overall investment cost of choosing high-frequency light oil storage tanks for measuring large ranges will be more economical and applicable than low-frequency radar solutions.

Read more about: Ultrasonic Tank Level Sensor-External Mounted

The typical heavy oil medium is diesel oil and so on. The dielectric constant is generally >3. There are certain volatile gases. Can use low-frequency radar sensor to measure directly.

Extended reading: Oil Level Measurement Solutions for the Oil & Gas Industry

The dielectric constant of pitch (liquid) is also relatively low. Generally around 3 (according to temperature). And liquid asphalt generally needs to be maintained at high temperatures. A certain amount of water vapor is usually accompanied by high temperatures. The characteristics of asphalt are relatively sticky, and it is easy to produce a certain phenomenon of hanging materials.
In high-temperature conditions, it is generally necessary to choose an antenna made of PTFE, rather than a PPS antenna.

In order to prevent the influence of hanging materials, you can choose a horn antenna.

However, water vapor generally causes the production of condensed water. Experiments show that the pole antenna is less sensitive to condensate than the horn antenna. Because the effective electromagnetic wave emission area of ​​the rod antenna is much larger than that of the horn antenna.

Asphalt has a low dielectric constant, and the small amount of hanging material generated in the antenna can generally be penetrated by the electromagnetic wave of the radar level gauge.
Since the hanging material of the asphalt medium is relatively viscous, the effect of using the cleaning device is not very obvious. Therefore, it is not recommended to use a cleaning device for measuring asphalt.

For asphalt applications where mixing and material hanging in the tank are very serious, a radar level sensor with a bell mouth can be used. The size of the bell mouth should not be less than DN150 (6″).

For processes where the temperature is higher, the condensation water phenomenon is more obvious. It is better to use a full PTFE rod antenna. The PTFE antenna with the stainless steel shielding section has a better shielding effect on the installation standpipe with a smaller diameter.

However, if the shielding length is selected too short, it cannot be extended. The length of the shielding section of the full PTFE antenna can be freely and conveniently extended according to the length of the installation standpipe. However, the installation of a riser with a small diameter (≤DN80) will affect the operation of the antenna.

Liquefied gas includes liquefied natural gas (LNG) and liquefied petroleum gas (LPG). Typical liquefied gas media include propane, butane, etc.

The main features are:

  • The dielectric constant is generally very low (1.5~1.8)
  • High pressure and low temperature storage;
  • Explosion-proof requirements;
  • It is usually stored in spherical tanks, and the height of the spherical tanks generally ranges from 10 to 28m.

The dielectric constant of most corrosive media is relatively high. Accompanied by varying degrees of volatile gas (smoke). Different concentrations of corrosive media have different corrosive requirements for different radar antenna materials.

The volatile gases of many corrosive media have certain permeability. After a period of use, it may penetrate into the electronic part of the instrument or the motor transmitting part of the antenna and damage the radar level gauge.

Therefore, which radar antenna is used to measure corrosive media generally needs to be confirmed by checking the chemical compatibility table in advance.

Extended reading: Radar Liquid Level Sensor|Corrosive, steam, volatile liquids

Featured Fuel Tank Level Switch & Sensors

Frequently
Asked
Questions

In order to monitor the level of the mailbox, we generally choose to install a level gauge.

Divided into two categories:
One type is contact type, including single-flange static pressure/double-flange differential pressure level transmitter. Float-type liquid level transmitter. Magnetic level transmitter. Drop-in liquid level transmitter. Electric internal float level transmitter. Electric float level transmitter. Capacitive liquid level transmitter. Magnetostrictive liquid level transmitter. Servo-level transmitter, etc.

The second category is the non-contact type, which is divided into the ultrasonic liquid level transmitter, liquid level transmitter, and so on.

The Smart Oil Gauge allows you to remotely monitor your home heating oil tank. The Smart Oil Gauge uses an ultrasonic sensor to measure the level of oil in the tank throughout the day and transmits this information over your home’s Wi-Fi network. Check your tank level from any smartphone, tablet, or PC – anywhere in the world. When the tank is low, the device will send text and e-mail alerts indicating that it’s time to order oil.

Track gallons used per day, week, month, and year and reorder heating oil right from the app.

The oil tank monitor is an instrument used to measure and display the level of oil tanks.
For example, the level gauge dedicated to gas stations is a magnetostrictive level gauge. If you are a buried oil tank, it is very inconvenient to monitor the amount of oil. However, the magnetostrictive level gauge is used, which is installed in the oil storage tank. The oil quantity is directly displayed on the liquid level monitor through the liquid level gauge. No manual measurement is required. The oil quantity monitoring of multiple oil tanks can be realized remotely.

The monitor on top of your oil tank is pretty easy to find and read. It usually has a red or a yellow plastic disk that is covered by a clear plastic tube with levels such as FULL, ¾, ½, ¼, etc. Most monitors make use of a rigid metal rod attached to a float inside the oil tank. When the tank is full, the float rises and pushes up the disk to the top of the gauge. As the oil is consumed, the float falls accordingly and the monitor reading drops.

Sino-Inst offers over 10 Radar Oil Tank Level Sensors for level measurement. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of Radar Oil Tank Level Sensors are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of radar level measurement instrumentation, located in China.

SIRD-802 Radar Level Meter for Corrosive Liquids

A radar level meter is often used for non-contact continuous level measurement. SIRD-802 Radar Level Sensor is equipped with a rod antenna (PTFE). It is especially suitable for level measurement of corrosive liquids and has special advantages in small containers. encountered in chemical plants. Petroleum storage tanks, chemical storage tanks, chemical storage tanks.

Features of SIRD-802 Radar Level Sensor for Corrosive Liquids

  • Short emission wavelength
  • Strong concentrated penetration ability
  • Integrate advanced Ech-Capture signal processing technology
  • Easy penetration, foam, dust
  • False echo processing technology
  • The transmission of microwave signals is not affected by the atmosphere, so it can meet the harsh environment requirements of volatile gases, high temperature, high pressure, steam, vacuum and high dust in the process.
  • This product is suitable for harsh environments such as high temperature, high pressure, vacuum, steam, high dust and volatile gas, and can continuously measure different material levels.

Specifications of SIRD-802 Radar Level Sensor for Corrosive Liquids

Applicable medium:liquid, especially suitable for strong corrosive liquid
Application:Pressure level measurement;
Sewage level measurement;
Volatile acid-base level measurement
Explosion-proof certification:Exia IIC T6 Ga/Exd IIC T6 Gb
Measuring range:20m
Antenna:Rod antenna (PTFE)
Frequency:6 GHz
Process temperature:-40~130℃(standard type)/-40~180℃(high temperature type)
Measurement accuracy:±10mm
Process pressure:(-0.1~1.6)MPa
Signal output:(4~20)mA/HART
On-site display:four LCD programmable
Power supply:Two-wire system (DC24V)
Four-wire system (DC24V/AC220V)
Repeatability:± 1mm
Housing:Aluminum single cavity/aluminum double cavity/plastic/stainless steel single cavity
Process connection:Flange

Extended Reading: GWR Level Sensor for High Temperature & High Pressure

SIRD-802 Radar Level Sensor for Corrosive Liquids Applications

6GHz radar level sensor is suitable for liquid, paste, granule and block material level and non-contact measurement. Suitable for changes in temperature, pressure. There is an inert gas and volatile.

The measurement method of microwave pulse, can work normally in the industrial frequency band range. The beam energy is low, can be installed on all kinds of metal, non-metallic container or pipe, no harm to human body and environment.

  • Power plants: coal piles, raw coal bins, fuel bins, reservoirs, waste gas purification tanks, bin pumps, ash storage, etc.
  • Oilfield: crude oil or product oil storage tanks, three-phase separators, sedimentation tanks, sewage tanks (pools), drilling mud tanks, etc.
  • Petrochemical: distillation tower, concentration tank, liquefied gas tank, ammonia tank, steam drum, oil refinery oil depot, asphalt tank, etc.
  • Chemical industry: distillation tower, raw material and intermediate silo, reaction tank, ammonia tank, toxic liquid tank, solid silo, separator, etc.
  • Metallurgy: ore silo, ore crusher, raw material silo, auxiliary silo, blast furnace, alumina powder silo, electrolytic cell buffer tank, etc.
  • Cement: stone silos, raw meal silos, cement silos, coal powder silos, slag storage silos, etc.
  • Water and water treatment: reservoirs, sewage tanks, water treatment tanks, sedimentation tanks, digestion towers, etc.
  • Papermaking: raw material warehouse, storage tower, drying drum, etc.
  • Others: food, pharmaceuticals, environmental protection, shipbuilding, etc.

You may like: Wastewater flow measurement

Extended reading: Radar Liquid Level Sensor|Corrosive, steam, volatile liquids

Radar Level Gauge Quick Installation Guide

Tank installation

A standard installation

  • The radar antenna cannot tilt to the tank wall.
  • In order to minimize temperature effect, at the junction of butt joint flange must use the spring washer.
  • The rod antenna launching point must reach out to install pipe.
  • The vertical placement of the rod antenna beam direction, don’t let the tank wall.

Installation instructions

  • The recommended position (2), the outer wall of tank wall to install pipe shall meet the following from the tank wall best distance to tank diameter of 1/4 or 1/6, the minimum distance from the installation of tank wall as the measurement range of 1/10.
  • For example: liquid level of storage tank 10m, and the tank wall install the minimum distance of 1m.
  • Cannot be installed above the feeding port (4).
  • Cannot be installed in the central position (3), if installed in the central, yield multiple false echo, clutter echo will lead to real signal loss.
  • If you can’t keep the instrument and the tank wall of the tank wall distance, the medium will adhesion caused by false echo, when debugging instrument should be false echo storage.
  • The top conical tank level, can be installed at the top of the tank is intermediate, can guarantee the measurement to the conical bottom. 

Tank installation instructions

  • In the signal beam, should avoid the following installation: Such as: (1) the limit switch, temperature sensor.
  • Symmetric devices such as (2): vacuum ring, a heating coil , Baffle plate etc.
  • If the tank (1) (2) interference object, should be guided wave tube measurement.

How do you calibrate the radar level transmitter?

Set up the guided wave radar level transmitter

HART communicator, power supply, and the multimeter are as below (see below calibration setup Diagram).

Check the configuration of the lower range value (0% level, 4 mA) and high range value (100% level, 20 mA).
Make sure that the inputted data is as per the datasheet.
For example, the lower range value is 10 inch and the high range value is 35 inches (both of it are measured from the bottom of the level transmitter probe)

Fill the level transmitter chamber with water up to the 0% level.
Read the level measurement in the transmitter LCD (or in the HART communicator). Set this condition as 0% level through the HART communicator.

Read the mA output of the transmitter by using a multimeter.
Adjust (if any) through the HART communicator so that the output of the transmitter (on the multimeter) is 4 mA.

Fill the level transmitter chamber with water up to 100% level.
Read the level measurement in the transmitter LCD (or in the HART communicator). Set this condition as 100% level through the HART communicator.

Read the mA output of the transmitter by using a multimeter.
Adjust (if any) through the HART communicator so that the output of the transmitter (on the multimeter) is 20 mA.

Extended reading: Radar Non Contact Water Level Sensor

Very short microwave pulses with very low energy are transmitted and received through the antenna system. The radar wave runs at the speed of light. The operating time can be converted into level signals by electronic components. A special time extension method can ensure stable and accurate measurement in a very short time.

Electromagnetic waves propagate in the air at the speed of light. The distance between the radar level gauge and the surface of the material can be expressed by the following formula:   

D = (1/2)*CT

In the formula:

D ———the distance between the radar level gauge and the surface of the material;   

C ———Speed of light   

T ———Pulse time.

Then the liquid level is:   L = E-D

In the formula:

L — liquid level;   

E ———The total height of the tank;   

D ———Air height.

Even in the presence of false reflections, the new micro-processing technology, and the unique ECHOFOX- software can accurately analyze the level echo. By inputting the size of the container, the distance value can be converted into a signal proportional to the level. The instrument can be debugged with empty positions.

Extended reading: Drop Antenna Radar Tank Level Sensor

26g Radar Level Meter

The radar level gauge uses a transmission frequency of up to 26G, which has the following advantages over 6G radar:

  1. The high-frequency radar level meter (mainly 26GHz) has high energy and small beam angle. Generally, the beam angle of a Φ95mm horn antenna is 8º. When the horn antenna diameter of a 6GHz low-frequency pulse radar is Φ246mm, the beam angle is only 15º. The advantages of small antenna size and high precision.
  2. The wavelength of the 26GHz radar is 11mm, and the wavelength of the 6GHz radar is 50mm. When the radar measures the bulk material level, the radar wave reflection mainly comes from the diffuse reflection of the material surface. The intensity of the diffuse reflection is directly proportional to the size of the material. It is inversely proportional to the wavelength. Most bulk materials The straight length of the material is far less than 50mm. 26GHz radar is the best choice for bulk material level measurement.
  3. In the application of some small tanks with small diameter and short height. When the medium in the tank or the strong corrosive medium has volatile gas, the effect of ultrasonic measurement is poor. The radar effect is good. The 6GHz radar antenna length (300-400mm) is invisible Increase the blind area (about 600mm). Due to the poor directivity of the 6GHz radar (large opening angle), multipath reflections will occur in a small tank. The 26GHz radar frequency is high and the antenna is short. The directivity is good. It overcomes the shortcomings of the 6GHz radar. Suitable for small tank measurement.
  4. Due to the harsh site environment, dirt and water vapor will accumulate on the radar antenna over time. The 26GHz radar antenna is small. Adding a radome can greatly improve the impact of dirt and water vapor. The 6GHz radar frequency is low. The antenna size is large. An antenna is added. The cover is very difficult. The overall instrument is large and it is difficult to clean up.
  5. Due to the good directivity of the 26GHz radar. Many harsh working conditions can be measured by simply isolating the radar outside the container.
  6. Adopting advanced microprocessor and unique EchoDiscovery echo processing technology. Radar level gauge can be applied to various complicated working conditions.
  7. Adopting pulse working mode, the transmitting power of the radar level meter is extremely low. It is installed in various metal and non-metal containers. It is not harmful to the human body and the environment.

Extended reading: Radar Oil Tank Level Sensor

Featured Level Measurement Devices for Corrosive Liquids

Extended reading: FMCW Radar Level Transmitter 120GHz

Sino-Inst offers over 10 Radar Level Sensor for Corrosive Liquids level measurement. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of Radar Level Sensors for Corrosive Liquids are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of radar level measurement instrumentation, located in China.

SIRD-801 Radar Level Sensor-Suitable for Liquid, Slightly Corrosive Liquid

Radar level sensor is the perfect choice for non-contact liquid level measurement. Suitable for sewage level measurement; low volatile acid and alkali level measurement; slurry level measurement.

Radar level sensor antenna emits and narrow microwave pulse. This pulse propagates in space at the speed of light. When it encounters the surface of the measured medium, part of its energy is reflected back and received by the same antenna. The time interval between the transmitted pulse and the received pulse is proportional to the distance from the antenna to the surface of the measured medium. The 6GHz intelligent series radar level gauge is suitable for non-contact continuous measurement of the level of liquid, slurry, granular material and block material. Applicable In the occasions where temperature and pressure change greatly, inert gas and volatilization exist.

Sino-Inst offers a variety of Radar Level Sensors for industrial level measurement. If you have any questions, please contact our sales engineers.

Features of SIRD-801 Radar Level Sensor

  • The hardware system uses advanced microprocessors and embedded system processing software. The signal algorithm processing integrates advanced Echo-capture signal processing technology. This makes the product applicable to various complex industrial plant conditions.
  • The “empty tank pretreatment” technology enables the instrument to correctly identify effective echoes and obtain correct measurement results even in the presence of multiple false echo interference.
  • Not affected by various complicated working conditions. Such as strong surface fluctuations, foam, moisture and dust interference.

Specifications of SIRD-801 Radar Level Sensor

Applicable medium:liquid, slightly corrosive liquid
Application:Sewage level measurement;
Low volatile acid-base level measurement;
Slurry level measurement
Explosion-proof certification:Exia IIC T6 Ga/ Exd IIC T6 Gb
Measuring range:20m
Antenna:Rod antenna (PP/PTFE)
Frequency:6 GHz
Process temperature:(-40~130)℃
Measurement accuracy:±10mm
Process pressure:(-0.1~0.3)MPa
Signal output:(4~20)mA/HART
On-site display:four LCD programmable
Power supply:two-wire system (DC24V)
four-wire system (DC24V/AC220V)
Repeatability:± 1mm
Housing:aluminum single cavity/aluminum double cavity/plastic/stainless steel single cavity
Process connection:flange (optional)/thread

Radar Level Sensor’s Applications

  • Power plants: coal piles, raw coal bins, fuel bins, reservoirs, waste gas purification tanks, bin pumps, ash storage, etc.
  • Oilfield: crude oil or product oil storage tanks, three-phase separators, sedimentation tanks, sewage tanks (pools), drilling mud tanks, etc.
  • Petrochemical: distillation tower, concentration tank, liquefied gas tank, ammonia tank, steam drum, oil refinery tank, asphalt tank, etc.
  • Chemical industry: distillation tower, raw material and intermediate silo, reaction tank, ammonia tank, toxic liquid tank, solid silo, separator, etc.
  • Metallurgy: ore silo, ore crusher, raw material silo, auxiliary silo, blast furnace, alumina powder silo, electrolytic cell buffer tank, etc.
  • Cement: stone silos, raw meal silos, cement silos, coal powder silos, slag storage silos, etc.
  • Water and water treatment: reservoirs, sewage tanks, water treatment tanks, sedimentation tanks, digestion towers, etc.
  • Papermaking: raw material warehouse, storage tower, drying drum, etc.
  • Others: food, pharmaceuticals, environmental protection, shipbuilding, etc.

Extended reading: Radar Level Meter for Corrosive Liquids

Radar Level Sensor Working Principle

A low-frequency radar level meter is a 6GHz radar level measurement product. It uses an advanced microprocessor. The low-frequency radar has a long emission wavelength, and when encountering obstacles, it can cause diffraction to bypass the obstacles. Then, through optimized echo processing technology, false echo processing technology, and software digital processing technology, the true level is calculated.

The antenna types and process connections are diverse, which can be applied to various working conditions and application schemes. There are more unique application schemes for temperature, pressure and small dielectric constant. At the same time, it integrates HART communication technology and a modular digital display module. When the product is in application, the debugging scheme is diverse and the debugging is simple.

Antenna system to launch and microwave receiving energy is very low, very short pulse. Radar waves travel with the speed of light.  The running time can be through the electronic components are converted into a signal. Measurement of this special time extension method can realize stable, accurate in a very short period of time.

Even if the condition is very complex, the presence of false echo, with the latest micro-processing technology and debugging software also can analyze the level echo accurately.

Microwave antenna to receive the reflected pulse and transmitted to the electronic circuit.

A microprocessor to signal to process, to identify the micropulse generated on the material surface echo.

Echo recognition is completed by the pulse system, the accuracy can reach millimeter level.

From the material surface distance between D and T pulse is proportional to the time travel:

D=C×T/2

Where C is the speed of light

Because of the air tank is a known distance E, L:

L=E-D

By setting the empty tank height E (= zero), the full height of F (= full scale), and some application parameters.

Application parameters automatically make the instrument measure the environment. 4 – 20mA with the corresponding output.

Extended reading: Radar Liquid Level Sensor|Corrosive, steam, volatile liquids

Radar Level Sensor Advantages and Disadvantages

Let’s analyze its advantages first:  

  1. The radar level gauge adopts an integrated design. It is mainly composed of electronic components and antennas. No moving parts. There is no mechanical wear. There are very few failures in use and long service life.  
  2. The electromagnetic wave emitted by the radar level gauge can pass through the vacuum without a transmission medium. It is not affected by the atmosphere, steam, and volatilized fog in the tank.  
  3. The radar level gauge can be used for almost all liquid level measurement.  
  4. Adopt non-contact measurement. It is not affected by the density and concentration of the liquid in the tank.  
  5. Large measuring range. The maximum measuring range can reach 0~35m. It can be used for high temperature and high pressure liquid level measurement.  
  6. Key components such as antennas are made of high-quality materials. It has strong corrosion resistance and can adapt to very corrosive environments.  
  7. Rich functions, with false wave learning function. Enter the actual liquid level of the liquid surface, and the software can automatically identify the false echoes from the liquid surface to the antenna and eliminate the interference of these waves.  
  8. The parameter setting is convenient, and it can be set with the simple operation keys on the level gauge. It can also be modified with a handheld communicator.

The main disadvantages are as follows:

  1. Determine the height of the measured storage medium tank during calibration. And after empty calibration, the output of zero and full scale is set to 4mA for empty tank zero point and 20mA for full tank (maximum range).
  2. Some volatile organic matter in the measuring medium will crystallize on the horn or antenna of the radar level gauge. They need to be inspected and cleaned regularly.  
  3. Interference wave influence. In daily maintenance, you can use a PC (with VEGA Visual Operating software) to remotely observe the reflected wave curve. For possible interference waves, the level gauge can be used to identify false waves. Remove the influence of these interference reflection waves to ensure accurate measurement.

Extended reading: Drop Antenna Radar Tank Level Sensor

According to the measurement method of radar level transmitter, there are two common ones:

  • Pulse type. The transmitted radar wave pulse of the antenna period;
  • FM continuous wave type. The antenna emits a radar wave signal that changes continuously around a fixed frequency.

Pulse radar level transmitter can also be called pulse radar level transmitter. It adopts pulse working mode. It also cooperates with a variety of output circuit interfaces and acquisition systems.

Pulse radar level transmitter has the advantages of wide application range, strong reliability, convenient maintenance, simple operation, and can measure almost all media.

Pulse radar level transmitters are generally used in spherical tanks, cylindrical tanks, cylindrical conical tanks and other containers. It can measure various liquids such as tap water, hydrochloric acid, industrial wastewater, cement slurry, etc. The above is the introduction of Pulse radar level transmitter and its advantages.

Advantages

  • Long life span, stable and reliable operation, easy installation, almost no maintenance
  • None influence of measured medium in physical and chemical state. Eg: medium electrical conductivity, dielectric constants, foam, pressure, temperature, evaporation, boiling, bubbling effect etc, .
  • Choose appropriate material can be used in a variety of bad media environment with densities ≥ 0.5G/CC ;
  • Interface measurement with two media of different density control;
  • Wide range of application. Pressures from vacuum to PN160 (special up to PN320), temperature -40~+150 ° c
  • Design, explosion-proof, suitable for explosive environments;
  • Controller can be used to control the upper and lower liquid level.

Disadvantages

  • Low accuracy.
  • The installation position is limited by the shape of the container.
  • Most float level gauges are not suitable for corrosive or hazardous liquid media.

More Featured Float Level Sensors:

SI-U01 Float Level Sensor
SI-U02 Multi-Point Liquid Level Float Switch
SI-U03 Float Switch Water Level Controller
SI-U04 Magnetic Float Level Sensor-Reed Switch
SI-U05 Cable Float Level Sensor & Swtich

Featured Radar Water Level Sensors

High frequency and low frequency Radar Level Sensor

The microwave frequency used by the microwave level meter has three frequency bands: C band (5.8~6.3GHz), X band (9~10.5GHz), K band (24~26GHz).

The microwave in level measurement is generally directional emission. The beam angle is usually used to quantitatively express the directivity of microwave transmission and reception. The beam angle is related to the antenna type and also to the microwave frequency (wavelength) used.

For the antenna of the same size, a level gauge with a wavelength of 1.2cm and a frequency of 26 GHZ has 6 times higher gain than a level gauge with a wavelength of 3cm and a frequency of 10 GHZ. The antenna gain is a parameter indicating the concentration of radiation from a directional antenna.

The receiving signal diagrams of different frequencies (26/10/6 GHZ), the same antenna, dielectric constant and distance increase are as follows:

Extended reading: Radar Non Contact Water Level Sensor

The total beam width of the radar level gauge is inversely proportional to the frequency of the device. Therefore, for an antenna of the same diameter, if the frequency of the radar level gauge is increased, the beam width will be lower than that of a lower frequency device. The narrow beam minimizes the influence of the nozzle, tank wall and interference.

At the same time, the measurement range of the radar level gauge is also affected by factors such as frequency, antenna size, dielectric constant of the liquid, and process conditions.

The application difference between high frequency and low frequency of radar level sensor.

Low-frequency radar level gauges are preferred when measuring steam, foam, and condensate. In most other applications, high-frequency radar level gauges are preferred for ease of installation.

  1. The lower frequency reduces the sensitivity to steam, foam and antenna contamination. The low-frequency radar has a wider wave speed angle. It can better deal with the problems of steam, dust, condensation, pollution and turbulent surfaces.
  2. The higher frequency minimizes the impact on the nozzle, tank wall and interference.

Of course, in addition to radar level sensors, ultrasonic level sensors are also a good choice for non-contact level measurement.

Frequently
Asked
Questions

Most liquid level sensors can measure the water level.
But from the comprehensive analysis of cost and use, the Hydrostatic Level sensor is the choice of most customers.
More about Hydrostatic level measurement.

In actual application, there are two methods for radar level sensors, namely, frequency modulated continuous wave type and pulse wave type. The liquid level sensor using FM continuous wave technology has high power consumption, must adopt a four-wire system, and the electronic circuit is complicated.

The liquid level sensor using radar pulse wave technology has low power consumption and can be powered by two-wire 24VDC, which is easy to achieve intrinsic safety and has a wider application range.

Ultrasonic sensors use sound waves, and radar uses electromagnetic waves. This is the biggest difference.

Moreover, the penetrating ability and directivity of ultrasonic waves are much stronger than electromagnetic waves, which is why ultrasonic detection is more popular now.
The difference between the main applications:
   1. Ultrasonic accuracy is not as good as radar.
   2. The relative price of radar is relatively high.
  3. When using radar, consider the dielectric constant of the medium.
   4. Ultrasound cannot be applied to working conditions such as vacuum, high steam content or foam on the liquid surface.
   5. The radar measurement range is much larger than that of ultrasonic.
   6. The radar has a horn type, a rod type, and a cable type. Compared with ultrasonic, it can be applied to more complicated conditions.

Types of Level Transmitters:
Level measurement transmitters are of seven types. Each type of transmitter works in a different way, and makes it useful for different types of processes.

Capacitance Level Transmitters
Hydrostatic Level Transmitters
Magnetic Level Transmitters
Radar Fill Level Transmitters
MUltrasonic Level Transmitter
Guided Microwave Level Transmitters
Hydrostatic level transmitters
Extended reading: FMCW Radar Level Transmitter 120GHz

The radar level gauge adopts the transmitting-reflecting-receiving working mode. The antenna of the radar level gauge emits electromagnetic waves. These waves are reflected by the surface of the measured object and then received by the antenna.

The time from emission to reception of the electromagnetic wave is proportional to the distance to the liquid surface. The radar level gauge records the pulse wave experience Time.

And the transmission speed of the electromagnetic wave is constant. The distance from the liquid surface to the radar antenna can be calculated to know the liquid level of the liquid surface.

The radar level sensor can emit radar wave signals through its own antenna. It runs in space at the speed of light. When it hits the surface of the material, it is reflected back to the radar antenna. The microprocessor converts the distance signal into a liquid level signal to achieve liquid level measurement.

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Sino-Inst offers over 10 Radar Level Sensors for level measurement. At best price. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of Radar Level Sensors options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Radar Level measurement instrumentation, located in China.

SIRD-909 Radar Non Contact Water Level Sensor

Non contact water level sensor refers to the radar water level sensor. Radar Water Level Sensor is suitable for water level monitoring of lakes, rivers, reservoirs, open channels, and tidal water levels.

Radar Non-Contact Water Level Sensor adopts a non-contact measurement method and does not touch the water body. It is not affected by water quality, sediment and floating objects. The RS-485/RS-232/4-20mA interface can realize data long-distance wired transmission or docking with SCADA hydrological telemetry system. The measuring distance can be up to 70 meters.

Features of SIRD-909 Radar Non-Contact Water Level Sensor

  • High measurement accuracy and wide range;
  • The minimum blind area is 0.4 meters;
  • quick response;
  • No mechanical rotating parts. There are no problems such as silt blockage, water weeds, and debris entanglement;
  • The analog output can be adjusted arbitrarily;
  • With digital filtering and echo recognition functions;
  • Rugged and stable sensors are suitable for harsh industrial occasions;
  • Mature industrial process control pulse radar ranging technology, extremely stable.

Specifications of SIRD-909 Radar Non Contact Water Level Sensor

Application:Rivers, lakes, shallows
Measuring Range:70 meters
Process Connection:Thread G1½ʺ A / bracket / flange
Process  Temperature:-40~100℃
Process Pressure:Atmospheric
Accuracy:±10mm
Protection Grade:IP67/IP65
Frequency Range:26GHz
Supply:DC (6-24V) / four wire (6 ~ 24V DC) DC 24V / two wire (24V DC)
Signal Output:RS485/Modbus protocol 4~20mA/Hart two wires
On-site display:Optional
Housing: Aluminum/plastic

Radar Non Contact Water Level Sensor for water level monitoring installation

Radar Non-Contact Water Level Sensor is a high-precision non-contact water level measuring instrument, no logging is required. It is easy to install and can directly measure the water level of natural rivers.

Radar Non Contact Water Level Sensor field comparison test application test, analyze the accumulated measurement data and comparison test results. In order to expand the test results, provide a basis for the selection of water level gauges, and at the same time improve the water level measurement and reporting conditions of the hydrological station on the upper reaches of the Yellow River.

Let me introduce to you the installation diagram of Radar Non Contact Water Level Sensor.

Preparation and inspection before installation;

Please pay attention to the following matters to ensure that the meter can be installed correctly;

Please reserve enough space for installation;

Please avoid installation situations with strong vibration;

Please see the installation diagram description and installation location of the radar water level gauge below:

Radar water level gauge used in water conservancy project river water level monitoring installation diagram

When a radar antenna emits microwave pulses, it has a certain emission angle.

There should be no obstacles from the lower edge of the antenna to the surface of the measured medium, and in the area radiated by the microwave beam.

Therefore, shielding facilities should be avoided as much as possible during installation, and “false echo learning” must be carried out when necessary.

Also pay attention when installing the instrument: the highest liquid level must not enter the measurement blind zone. The meter must be connected to the ground, and lightning protection measures should be added. Outdoor shading and rainproof measures should be taken.

If you need to measure river water level, open channel level, etc. The Ultrasonic Liquid Level Sensor can be used for non-contact continuous level monitoring.

If you need to purchase liquid level gauge for CO2 Cylinders, you may like:

CO2 Cylinder | Portable Liquid Level Gauge

Procurement Guide: Ultrasonic liquid level sensors

Non Contact Capacitive Liquid Level Sensor

There are three commonly used non-contact liquid level sensors, namely capacitive liquid level sensors, ultrasonic liquid level sensors, and separate photoelectric liquid level sensors.

The non-contact liquid level sensor means that the liquid level can be detected without contacting the liquid. With this advantage, the application field of the non-contact liquid level sensor has been greatly expanded.

The capacitive liquid level sensor can detect the liquid level by attaching it to the container, so the installation process is simple. Capacitive liquid level sensors are mostly used in the field of home appliances because the positioning is due to the small size and low price of the sensor.

If the capacitive liquid level sensor is installed on the body, the container can be moved arbitrarily. For example, the capacitive liquid level sensor detects the low liquid level of the aromatherapy machine. When the sensor detects that the fragrance in the aroma diffuser bottle is only 20ml, it will give a signal to remind you. After the device receives the signal, it turns on the buzzer to alarm or light up to remind. At this time, the user can take the bottle to add liquid, or directly replace another bottle with a new one.

The disadvantage of capacitive liquid level sensors is that they can only be used on non-metallic containers. And it cannot detect liquids with low conductivity, such as diesel gasoline. It is also unable to detect high-temperature liquids. High-temperature liquid will cause the sensor to fail.

Non contact type water level sensor

Non contact level sensor is when the liquid level gauge measures the liquid level, the sensor does not need to touch the measured medium.

Common non contact level sensors include ultrasonic and radar.

Ultrasonic Level Sensing sensors and transmitters are used for continuous, non-contact level measurement.

Ultrasonic Level Sensing is a low-cost liquid level measurement technology. Ultrasonic Level Sensing sensors and transmitters are used for tank or river level measurement. Ultrasonic Level Sensing does not need to contact the medium, can be continuously measured, low cost. Therefore, Ultrasonic Level Sensing is very popular among users. Ultrasonic liquid level sensors are available in general and intrinsically safe types. Output 4~20mA standard signal or output the measurement result to the secondary meter through RS-485. Meets the system’s automatic control.

Radar level measurement uses Non-contacting radar technology for Continuous level measurement. Liquids and solids are commonly measured with this measuring technique.

Radar level transmitters use radar technology to perform non-contact continuous level measurement. The radar level indicator converts the level into an electrical signal. The level signal output can then be utilised by other instrumentation to monitor or control. Liquids and solids are commonly measured with this measuring technique. Like: Fly ash silo. Radar level sensors are divided into: Pulsed radar technology and frequency modulated continuous wave (FMCW) radar level sensors.

Extended reading: Amazing Solutions for Continuous Liquid Level Measurement

Featured Non Contact Tank Level Sensors

HS-2000 External Mounted Ultrasonic Tank Level Sensor- (referred to as “external level gauge”). It adopts advanced signal processing technology and high-speed signal processing chip. It breaks through the influence of container wall thickness. Realizes the height of the liquid level in the closed container True non-contact measurement.

The ultrasonic liquid level sensor (probe) is installed directly under the outer wall (bottom) of the container under test. Calibrate the outer wall of the probe. There is no need to open holes for the container to be tested, easy to install, and does not affect production. It can accurately measure the level of various toxic substances, strong acids, strong alkalis and various pure liquids in high-pressure airtight containers.

The HS-2000 External Mounted Ultrasonic Tank Level Sensor has no special requirements for the material of the liquid medium and the container. The explosion-proof design is adopted to meet the explosion-proof requirements.

Portable ultrasonic liquid level indicator is best choice for tanks or pipes level measurement. It is designed to measure the presence or absence of liquid at a certain height position in a tank or in pipelines. Non-contact ultrasonic detection technology.

SI-ML works perfect for detection of dangerous toxic or corrosive liquids. Under ordinary conditions, the maximum wall thickness of measurable containers is 30mm. The product is suitable for the detection of various types of liquids. Liquids are non-crystalline or other particulate matter. For example CO2 Tank. Thanks to non-contact detection technology, this level indicator is ideal for detecting hazardous toxic or corrosive liquids.

Read more about: Ultrasonic Water Level Sensors

More Water Level Sensors

Sino-Inst offers a variety of water level sensors for a wide range of conditions. Our sensors are ideally suited for monitoring water levels in streams, dams and reservoirs. Our water level sensor products include:

  • Submersible Pressure Transducers
  • Radar Level Sensors
  • Magnetostrictive Level Sensors
  • Pressure Transducers
  • Ultrasonic water level sensor

Frequently
Asked
Questions

There are three commonly used non-contact liquid level sensors, namely capacitive liquid level sensors, ultrasonic liquid level sensors, and separate photoelectric liquid level sensors.

The non-contact liquid level sensor means that the liquid level can be detected without contacting the liquid. With this advantage, the application field of the non-contact liquid level sensor has been greatly expanded.

The working principle of the non-contact liquid level sensor:

Calculate the distance between the sensor and the measured object through the time of transmitting and receiving signals. Since the propagation speed in the air is constant, the distance between the liquid level sensor and the bottom of the container is constant, and the liquid level of the measured object can be known.

Ultrasonic sensors can detect the water level.

Ultrasonic sensors are widely used. There are many methods for liquid level measurement. Among them, the ultrasonic sensor has a simple structure, small size, low cost, simple and reliable information processing. Easy to miniaturize and integrate. And can be controlled in real-time. Therefore, the ultrasonic measurement method has been widely used. In addition, the accurate measurement of liquid level is an important guarantee for realizing production process detection and real-time control. It is also an important link to realize safe production.

The general photoelectric liquid level sensor installation is that only the light cone is in contact with the liquid. Therefore, the waterproof rating generally meets the conditions of IP64-67.

If you need to put the entire probe in the liquid, directly contact the liquid. Then the waterproof level IP64 cannot be achieved, and it needs to reach IP68.

The water level sensor supplied by Sino-Inst can meet the waterproof requirement of IP68.

Sino-Inst offers over 10 Radar Non Contact Water Level Sensors for level measurement. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of Radar Non Contact Water Level Sensor for level measurement options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of radar level measurement instrumentation, located in China.

SIRD-908 Radar Water Level Sensor

Radar water level sensor is the ideal solution for measuring the water level in dams, ponds, rivers, reservoirs, etc.

Radar water level sensor is Non-contact water level sensor, for long term surface water measurements. SIRD-908 Radar Water Level Sensor adopts a transmitting frequency up to 26GHZ. The antenna is made of corrosion-resistant materials such as stainless steel and PTFE. It is suitable for measuring the height of the liquid level of rivers, lakes, reservoirs, and groundwater media. The maximum distance can reach 30 meters. Output 4- 20mA or RS485 signal.

Sino-Inst offers a variety of Frequency modulated continuous wave radar for industrial level measurement. If you have any questions, please contact our sales engineers.

Features of SIRD-908 Radar Water Level Sensor

  • All-weather work. 26GHz microwave reflection principle, strong anti-interference ability.
  • The sensor has a reliable accuracy of 3 mm.
  • No mechanical wear, non-contact measurement. Long life and easy maintenance
  • The measurement has nothing to do with water quality. It is not affected by floating objects such as floating ice
  • No need for wave wells. No effect on water flow
  • Unattended continuous online collection
  • Ultra-low power consumption. Support solar power supply
  • It can be used for wireless network transmission. No need to excavate cable trench. It has no impact on the construction of channel lining and tree planting.
  • Low cost. Simple installation and maintenance. Long life.

Specifications of SIRD-908 Radar Water Level Sensor

Application:Rivers, lakes, shallows
Measuring Range:30 meters
Process Connection:Thread G1½ʺ A / bracket / flange
Process  Temperature:-40~100℃
Process Pressure:Atmospheric
Accuracy:±3mm
Protection Grade:IP67 / IP65
Frequency Range:26GHz
Supply:DC (6-24V) / four wire DC 24V / two wire
Signal Output:RS485/Modbus protocol 4~20mA/Hart two wires
Housing: Aluminum single cavity / aluminum dual cavity /
plastic / stainless steel single cavity
Explosion-proof Grade:Optional

Radar Water Level Sensor working principle

Measuring principle:

Micro-power microwave pulses are emitted from the radar antenna and travel through space at the speed of light. It is reflected by the object to be measured and received by the radar.

The time difference between the transmission and reception of the pulse signal is proportional to the distance from the radar antenna to the measured object. The propagation speed of electromagnetic signals in space is the speed of light. Usually when measuring the distance, the time difference between the transmitted pulse and the received pulse is very short and only on the order of nanoseconds.

Conventional technology is difficult to accurately measure this time.

SIRD-908 Radar Water Level Sensor uses an advanced equivalent sampling method to accurately measure the original nanosecond time interval. So as to realize the accurate measurement of distance.

Transmit-reflect-receive:

The extremely tiny 26GHz radar signal is emitted in the form of short pulses from the antenna end of the radar level gauge.
The radar pulse is reflected by the sensor environment and the surface of the object and received by the antenna as a radar echo.
The rotation period of the radar pulse from emission to reception is proportional to the distance, that is, the level.

◆ Input
The antenna receives the reflected microwave pulse and transmits it to the electronic circuit. The microprocessor processes this signal. Identify the echo generated by the microwave pulse on the surface of the material.
The correct echo signal identification is completed by intelligent software, and the accuracy can reach millimeter level. The distance D from the surface of the material is proportional to the time travel T of the pulse:
D=C×T/2
Where C is the distance of the empty tank at the speed of light E is known, then the distance of the level L is: L=E-D

◆ Output
It is set by entering the empty tank height E (=zero point), the full tank height F (=full scale) and some application parameters. Application parameters will automatically adapt the meter to the measurement environment. Corresponds to 4-20mA output.

Extended reading: Amazing Solutions for Continuous Liquid Level Measurement

Radar Water Level Sensor Applications

  • River water level, automatic monitoring of open channel water level, water resource monitoring and water level measurement;
  • In front of the reservoir dam, the tail water level monitoring and surge tower (well) water level monitoring below the dam;
  • Automatic tide level monitoring system, urban water supply and sewage level monitoring system;
  • Mountain flood warning system water level monitoring, water level monitoring of small and medium rivers.

Extended reading: Capacitive water level sensor

Using the principle of radar wave reflection, the time required for transmission and reception can be converted into liquid level height or distance. This is a method often used in the field of liquid level monitoring. This non-contact method is stable and reliable, so it is widely used.

In the past, river water level monitoring generally used manual field measurements to obtain data. Although this method is reliable, it also has many problems, such as:

(1) There is a certain risk of manual field measurement on the river bank (the river is 5 meters deep).
(2) Do not stop working in bad weather.
(3) The measured value is not very accurate and can only be used as a reference.
(4) The labor cost is high, and field data records need to be performed many times a day.

Install radar water level gauges in the reservoir area to monitor water level changes. In the water level monitoring of many reservoirs, the radar water level gauge is selected to monitor the water level change, mainly considering that the radar water level gauge has the water level measurement value that is not affected by the weather and air pressure changes.

Moreover, the observation values ​​are accurate and the observation data are stable, and the depth of the observation water level is usually 30-50 or more.

To accurately measure the water level of river cofferdams and dams, ultrasonic liquid level sensor/radar water level sensor is used to accurately monitor the water level before and after the grid in real time.

Place the ultrasonic liquid level sensor/radar water level sensor bracket on the water surface. The signal can be sent to the PLC for processing of the collected amount.

And send the real-time water level and differential pressure data to the central control room, display and alarm over limit.

At the same time, the RS485/RS232 interface is adopted, and the real-time data is sent to the industrial computer in the centralized control room of the dam, and processed into computer communication messages,

Finally, the collected amount will be sent to the upper computer of the computer monitoring system of the power plant. This technology is widely used in many hydropower stations.

Read more about: Hydrostatic Submersible Level Transmitter-Straight Rod Insertion

Extended Reading: 3 inch (3″) Water Flow Meter

More Water Level Sensors

Sino-Inst offers a variety of water level sensors for a wide range of conditions. Our sensors are ideally suited for monitoring water levels in streams, dams and reservoirs. Our water level sensor products include:

Frequently
Asked
Questions

The radar level sensor uses ultra-high frequency electromagnetic waves to transmit to the liquid level of the detected container through the antenna. When the electromagnetic wave hits the liquid level, it is reflected back. The instrument detects the time difference between the transmitted wave and the echo, thereby calculating the height of the liquid level.
The better the conductivity of the measured medium or the greater the dielectric constant, the better the reflection effect of the echo signal.

First of all, the radar level meter can definitely measure the water level. Please use it with confidence.

Again, consider how much the measurement range is. If it is a short range, there is no need to use it, it is too wasteful and the cost is too high.

If you want to use it well, the short-range magnetostrictive liquid level sensor is economical and has better accuracy than radar in all aspects.
If you want to reduce costs, the submersible hydrostatic level sensor is suitable.

Common water level sensors can be used for water level.

There are many types of water level sensors, so their specific measurement principles are different.
If you need to learn more. You can refer to:
Differential pressure type liquid level measuring instrument;
Float level measuring instrument;
Electric liquid level measuring instrument;
Ultrasonic liquid level measuring instrument;
Radar liquid level measuring instruments, etc.

Extended reading: Capacitive water level sensor

Among the many water level sensors, contact measurement is required: submersible hydrostatic pressure level sensors, differential pressure level transmitters, float level sensors, magnetostrictive level sensors, and capacitive level sensors. You can learn how they work separately.

The river water level monitoring system is intended to monitor the water level scientifically and effectively. In order to prevent the water level from being too high or too low, it is an important means to prevent flood disasters.

The system is mainly composed of radar level gauge, solar power supply system, GPRS wireless transmission and other equipment. It has the functions of collecting information, data analysis, over-water level alarm, and predicting water level. It is a good helper for the government and flood control departments, effectively reducing people’s property losses.

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Sino-Inst offers over 10 Radar Water Level Sensors for level measurement. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of Radar Water Level Sensor for level measurement options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Radar Water Level Sensor instrumentation, located in China.